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LEADING THE SEARCH FOR NEW SOLUTIONS

4840 West Kearney Street,  P. O. Box 2877
Springfield, Missouri USA 65801-2877
Tel 417 865-8715  800 825-6937  Fax 417 865-2950

www.mdpneumatics.com

Rotary Positive Blowers

COMPETITOR PLUS rotary blowers are designed to be
interchangeable with equivalent sizes of Roots Universal
RAI

®

, and many Sutorbilt

® 

California Series B and F, and

Legend

™ 

Series L and P blowers. COMPETITOR PLUS

models are rated up to 15 PSIG discharge pressure or 16” Hg
dry vacuum.
In addition to interchangeability, M-D has improved on
existing designs with the following superior features ordinarily
found only on premium blowers:

Helical Gearing

C

OMPETITOR PLUS blowers are timed with hardened,

precision helical gears, keyed to the rotor shafts, not

      taper fit

spur gears offered by other manufacturers which have greater
backlash, and can slip and lose timing. Helical gears are also
quieter, reducing mechanical noise.

Stronger Bearings

COMPETITOR PLUS blowers include double

            row

       ball

bearings at the gear end, stronger than single row ball
bearings offered by other manufacturers. Drive shaft bearing
is cylindrical roller type for additional strength against side
loading from V-belt drives. As a result of this superior design,
COMPETITOR PLUS blowers offer an average design
bearing life of up to 50% greater than models offered by other
manufacturers.

Rotors with Integral Shafts

COMPETITOR PLUS blowers include precision machined
ductile iron rotors with large, integrally cast shafts, not

      press

fit and/or pinned shafts offered by other manufacturers, which
can loosen over time and cause rotor clash. All rotors are
dynamically balanced for vibration-free rotation.

Positive End Clearances

End clearances are positively established at the blower gear
end, eliminating the risk of shifting end clearances when
installing or removing drive components. This also eliminates
the need for those special fork and saddle tools required by
other brands to reset end clearances.

Polished Sealing Surfaces

All shaft surfaces in contact with sealing members are
polished to reduce seal wear and risk of leakage.

Individually Tested

Every

          COMPETITOR PLUS blower is factory tested to assure
you of the highest quality. While some manufacturers perform
only sample testing, M-D goes the distance to insure that your

       

blower meets our rigid ISO 9001 registered quality standards.

ISO 9001 Registration

COMPETITOR PLUS blowers are manufactured under M-D’s
ISO 9001 registered quality assurance program, the first

      

American manufacturer of rotary blowers to gain such
international recognition.

Warranty

Every  COMPETITOR PLUS blower is backed by M-D’s limited
warranty for a period of 18 months after installation or 2 years
after original blower shipment, whichever occurs first.

Versatility

COMPETITOR PLUS blowers can be field converted from
horizontal to vertical flow, or vice versa, without any

       special

tools or

     additional components.

Metric Availability

All COMPETITOR PLUS blowers are available with metric drive
shaft and process connections.

Worldwide Sales and Service

With sales offices and service facilities located on six continents,
you can be assured of availability and service for your
COMPETITOR PLUS blowers.

Material Specifications:

Housing: Cast iron
End Plates: Cast iron
End Cover:  Cast iron
Rotors: Ductile iron
Shafts: Ductile iron cast integrally with rotors
Bearings: Gear end - Double row ball, both rotors

 Drive end - Cylindrical roller on drive rotor

Single row ball on driven rotor

Drive Shaft: Ductile iron, cast integrally with drive rotor
Gears: Heat treated alloy steel, helical cut
Seals: Lip seals on rotor shafts and drive shaft
Lubrication: Oil splash on gear end, grease on drive end

Model

Size

Max.

Press.

PSI

Max.
Vac.

(in. Hg)

Nominal Min.

RPM @ Max.
Disch. Press.

Nominal Max.
RPM @ Max.
Disch. Press.

Displ.

CFR

2002

12

16

2940

5275

.016

2004

7

14

1480

5275

.032

3003

12

15

2080

3600

.0616

3006

7

12

1150

3600

.102

4002

15

16

1820

3600

.061

4005

10

14

1300

3600

.121

4007

7

14

1000

3600

.160

5003

15

16

1900

2850

.132

5006

10

15

980

2850

.221

5009

7

14

700

2850

.323

6005

15

16

1240

2350

.246

6008

12

16

890

2350

.395

6015

6

12

600

2350

.740

Summary of Contents for COMPETITOR PLUS 2002

Page 1: ...clearances Polished Sealing Surfaces All shaft surfaces in contact with sealing members are polished to reduce seal wear and risk of leakage Individually Tested Every COMPETITOR PLUS blower is factor...

Page 2: ...5 6 14 19 72 330 476 7 9 20 26 160 304 23 31 307 452 29 38 12 16 16 73 300 445 4 8 16 21 6008 710 1760 2350 207 621 854 2 7 6 8 9 1 176 591 824 5 2 13 17 153 568 801 7 6 19 25 143 557 790 8 9 22 29 11...

Page 3: ...6015 Models INSTALLATION OPERATION MAINTENANCE REPAIR 01 2001 WARNING DO NOT OPERATE BEFORE READING MANUAL LEADING THE SEARCH FOR NEW SOLUTIONS 4840 West Kearney Street P O Box 2877 Springfield Misso...

Page 4: ...scharge openings Blower and drive mounting bolts must be secured Drive belts and coupling guards must be in place Noise level may require ear protection Blower heat can cause burns if touched TUTHILL...

Page 5: ...accidental starting Cover external moving parts with adequate guards Disconnect power before doing any work and avoid bypassing or rendering inoperative any safety or protective devices If blower is...

Page 6: ...reading the service manual and taking adequate safety precautions IMPORTANT Record the blower model and serial numbers of your machine in the OPERATING DATA form below You will save time and expense...

Page 7: ...ble type coupling should be used to connect driver and blower shafts The two shafts must be aligned within 005 13 mm T I R Total Indicated Runout PROTECTIVE MATERIALS Remove protective materials from...

Page 8: ...gular intervals See Suggested Lubrication Intervals for Grease Lubricated Bearings below Use NLGI 2 premium grade petroleum base grease with high temperature resistance and good mechanical stability U...

Page 9: ...nd that these startup procedures be followed in sequence and checked P off in the boxes provided in any of the following cases During initial installation After any shutdown period After maintenance w...

Page 10: ...facturer s recommended pressure Examine relief valve and reset if necessary Replace timing gears See Disassembly and Inspection section on page 10 Excessive blower temperature Too much or too little o...

Page 11: ...ir Operate the blower under a slight load allowing the blower to heat within safe limits The heat generated by the blower will quickly evaporate residual moisture 2 For carpet cleaning applications af...

Page 12: ...lock to break the seal joint Gears are not exposed for visual inspection Items in brackets are referenced to item numbers on page 16 Inspect the gears for the following Broken Teeth Chipped Teeth Unev...

Page 13: ...oved before knocking out the bearings Refer to Figure 7 below A jaw type puller can also be used Refer to Figure 6 below Figure 5 Driving Rotors Out Using Soft Mallet Figure 7 Tapping Bearings Out of...

Page 14: ...Keyway positions are exactly opposite for models 6005 6008 and 6015 DRIVE DRIVEN Place end plate Item 4 on rotors Apply a thin coat of lubricant on the rotor shafts and the inner race of the bearings...

Page 15: ...t rotates as it is moved in or out and the driven rotor turns with it thus changing the clearance between rotor lobes Changing the shim thickness 006 15 mm will change the rotor lobe clearance 003 08...

Page 16: ...006 15 010 25 010 25 MODEL FLUID OUNCES LITERS HORIZONTAL FLOW VERTICAL FLOW 2002 2004 3 5 10 6 0 18 3003 3006 6 0 18 16 0 47 4002 4005 4007 7 0 21 22 8 67 5003 5006 5009 16 0 47 27 6 82 6005 6008 60...

Page 17: ...718B 2 820 001 2 42 005 1 81 005 1 41 005 1 81 005 5 00 005 4 25 005 6000 6500718B 3 135 001 2 73 005 2 00 005 1 605 005 2 00 005 6 25 005 5 50 005 MODEL PART NUMBER A B C D E F 2000 2200708B 1 560 00...

Page 18: ...Timing Gear 2 23 Lip Seal Drive Shaft 1 9 Dowel Pin 4 24 Lip Seal 4 10 Bearing Cover Plate 1 25 Screw Hex Head 4 11 Roller Bearing Drive Shaft 1 26 Washer 2 12 Bearing 1 27 Breather 1 13 Bearing 2 Ite...

Page 19: ...either repair or replace its product part or work at the original Ex works point of shipment or refund an equitable portion of the purchase price The products and parts sold hereunder are not warrant...

Page 20: ...NOTES...

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