MacDon M150 2009, Setup Instruction

Page 1: ...Double Windrow Attachment For M150 M200 Tractors SET UP INSTRUCTION OPERATOR S MANUAL PARTS CATALOG January 2009 Part 169216 15 ...

Page 2: ...MACDON DOUBLE WINDROW ATTACHMENT ...

Page 3: ...stment 21 Draper Roller Maintenance 22 23 Lubrication 23 Hydraulic Schematic 24 Repair Parts 25 INTRODUCTION The double windrow attachment DWA allows the combining of two windrows of conditioned material close together to be picked up by a forage chopper This unit may be mounted on the following MacDon built windrower tractors M150 M200 The system is for use with Model A30 A40 R80 and D60 headers ...

Page 4: ...o Production Year 2008 For tractors built in 2008 and later go to page 3 On pre 2008 built tractors 1 If not present drill four holes 0 781 diameter at the locations shown above There are hydraulic hoses above the two rear holes Make sure hoses are out of the way when drilling Ream grind rear holes to make them square for square neck bolts Slots are only required if holes do not line up with doubl...

Page 5: ... DWA double windrow attachment drive block Install 10 ORB X 10 JIC fitting B to port P on DWA drive block 3 Install DWA drive block to tractor frame with 3 8 serrated flange head bolts C Fittings installed earlier point towards the tractor engine and relief valve on block points to rear of tractor 4 Install hose D supplied in kit to fitting A at DWA drive block A B A D E C Leave plastic plugs in t...

Page 6: ... platform 6 Install the other end of hose D to cooler by pass relief valve next to oil filter This is where hose E was disconnected Platform Rail Installation 7 Remove right hand steps S from platform by loosening two top bolts A and removing two bottom bolts B Lift steps to detach at top keyhole slots A Retain bolts for next step 8 Install rail weldment C to right hand platform as follows Hang ra...

Page 7: ...Remove the outer bolt and nut from the front engine mount at D on both left and right sides Retain nuts for reuse 13 M150 Mount support A to tractor frame with two 1 2 x 2 3 4 inch long hex head bolts F flatwashers under bolt heads and nuts E These bolts replace the engine mount bolts D removed in step 12 From underneath install a 3 4 x 3 1 2 inch long hex head bolt G with flat washer H under bolt...

Page 8: ...nder bolt head Secure with flat washer lock washer and nut on top side From top side install a 3 4 x 5 1 2 inch long hex head bolt J with flat washer H under bolt head Do not install nut on bolt J 16 Support linkage assembly with a forklift NOTE Make sure fork is not lifting against cylinder fitting Align linkage with 4 bolts in tractor frame Mount linkage in the most forward position shown if use...

Page 9: ...ands Re install nut D with washer E Washers are supplied in hydraulic kit 21 Remove shipping stand F at rear of deck by removing two nuts G and H and washers J Discard shipping stand and washers Retain nuts for re use 22 Remove shipping stand K by removing wire L Discard shipping stand 23 Deck is now ready to be assembled to the linkage underneath the tractor Position deck on RH side of tractor 24...

Page 10: ... pivot if used with an R80 header 27 Adjust turnbuckle Q length so the deck is approximately 100 mm or 4 from the right hand drive tire The turnbuckle length should be about 530 mm long for the R80 header and 630 mm long for the A30 40 or D60 header Note The lift cylinder is single acting and it is pressurized with the draper drive circuit Therefore when the deck is setup for the R80 the tractor n...

Page 11: ...y 2009 9 Hydraulics Installation HYDRAULICS OVERVIEW See following pages 9 to 11 for detailed installation instructions Balloons above match callouts on photos on pages 9 to 11 See Maintenance Service Section page 22 for Hydraulic Schematic ...

Page 12: ... 28 31 32 On A30 40 without reverser kit or R80 headers connect case drain hose G to T port on the header drive block First connect 12 ORB X 10 JIC elbow H to port T then install 10 JIC X 6 JIC reducer J to elbow H Finally install hose G to reducer J 33 On A30 40 headers with reverser kit connect case drain hose G to T port on the header drive block First connect 12 ORB X 10 JIC elbow H to port T ...

Page 13: ...by first installing elbow which was removed earlier to tee K followed by reel return hose 35 On D60 headers with reverser kit connect case drain hose G to T port on the header drive block Disconnect the reel return hose which is connected to port T and all the fittings in between First connect 12 ORB X 10 JIC elbow H to port T then install 10 JIC tee K to elbow H followed by 10 JIC X 6 JIC reducer...

Page 14: ...locks Torque bolts to 25 ft lbs 38 Install 6 ORB X 6 JIC elbow R in to port K on valve block P Route lift cylinder hose S through side of tractor frame and connect to elbow R Install plug T into port J 39 Neatly route the hoses by using the zip ties that are included in the kit Make sure hoses are not rubbing against any moving parts Electrical Installation 40 Connect DWA harness from linkage to p...

Page 15: ...witch File down the burrs 45 Install knob D on rotary switch C Tighten set screw in knob with Allen wrench E 46 Install rocker switch F in cover The side with the prongs should be next to the operator s seat 47 Install rocker switch into plug G and install rotary switch into plug H These plugs come with the tractor and are inside the console 48 Re install cover A with five screws B C D E F H G B A...

Page 16: ... either the reel fore aft switch or the rocker switch F installed earlier If YES is selected the DWA up down will be controlled with the reel fore aft switch and reel fore aft D60 headers only will be controlled with the rocker switch If NO is selected the DWA up down will be controlled with the rocker switch e The display will then read EXIT DWA MENU Select YES Press PROGRAM to revert monitor bac...

Page 17: ...he DWA controls use the reel fore aft switch to raise and lower the deck The deck moves forward when lowering so switch operation will be the same as when moving the reel forward The deck moves rearward when raising so switch operation will be the same as when moving the reel rearward In the setup instructions if you chose NO to swap the DWA controls use the rocker switch installed in the console ...

Page 18: ...ff When the tractor is running there is a supply of low pressure oil to move the deck forward The deck angle relative to the ground should be horizontal or at a slight incline Distance C should be equal to or greater than D If used with an R80 header in lighter crop distance C should be equal to D If the crop needs to be thrown farther increase distance C To adjust the deck angle loosen four bolts...

Page 19: ...nd raise it as follows Lower linkage by fully extending cylinder Move bottom pivot pin to lower position R This will raise the front of the deck approximately 100 mm 4 inches Draper tracking Draper tracking needs to be checked when the draper is first run up otherwise damage to the draper can occur See Draper Adjustment in the Maintenance Service section on how to adjust the tracking R ...

Page 20: ...re the deck is the furthest from the conditioner rolls Adjust rear deflector baffle H so the crop flow does not interfere with the deck when it is fully raised Fins M underneath the forming shield can affect the crop flow It is recommended to remove fins especially with an R80 in light crop Conditioner Rolls Position The gap between the conditioner rolls needs to be small enough to properly throw ...

Page 21: ...p They are required for forage but not for alfalfa See R80 Operator s Manual c Higher ground speeds will usually result in better crop flow from the conditioner rolls to the deck Ground speed should be a minimum of 6 mph 10 km h for light crops d Disc speed must be in recommended range for specific crop yield See R80 operator s manual 2 Crop flow from rolls to forming shield a Rear baffle on the R...

Page 22: ...e bar is not visible Draper Tracking Adjustment The draper deck has one fixed roller and one spring loaded roller The spring loaded roller is located at the same end of the deck as the draper tensioner Both rollers can be aligned by adjuster rods If the draper is tracking incorrectly make the following adjustments to the rollers TRACKING AT LOCATION ADJUSTMENT METHOD Rearward INCREASE W Tighten Nu...

Page 23: ...draper 5 Re install turnbuckle Q and front skid J Adjust front skid to achieve a 1 5 to 3 0 mm 1 16 1 8 gap to draper 6 Run the new draper and check alignment adjust alignment if necessary Re check draper tension after it has run for a few hours Front Skid Adjustment Adjust front skid J so it is just above the draper To adjust loosen four nuts K on front of skid position skid height and retighten ...

Page 24: ...N and set screws P 4 At the front of the drive roller S remove bolt and washer R The arm can be pulled out of the deck 5 Pull drive roller off of motor shaft 6 Re install drive roller in reverse order 7 Apply grease to motor shaft 8 Slide drive roller on to motor shaft Make sure it is fully engaged The drive roller should be 33 mm 1 3 from the face of the motor 9 Install two set screws P with jam ...

Page 25: ...y 4 Install bearing assembly B into roller by pushing on outer race of bearing The bearing is fully positioned when the 14 mm 0 55 dimension is achieved 5 Apply grease in front of bearing 6 Install seal into roller by pushing on the outer and inner race of the seal A flat washer 1 0 ID X 2 0 OD works well to push against the seal The seal is fully positioned when the 3 mm 0 12 dimension is achieve...

Page 26: ...MAINTENANCE SERVICE Form 169216 January 2009 24 Hydraulic Schematic ...

Page 27: ...kage 30 33 Hydraulics and In Cab Electrical 34 35 Hydraulic Service Components 36 37 Decals 38 Numerical List 39 Serial Number Record the serial number in the space provided Plate is located on deck at A NOTE When ordering parts and service be sure to give your dealer the complete and proper serial number ...

Page 28: ...Form 169216 January 2009 26 3 43 2 4 63 51 34 63 63 26 50 36 33 25 35 63 49 59 62 53 5 45 61 55 27 54 1 37 52 75 6 DECK DRAPER ROLLERS Illustration 1 ...

Page 29: ...leaf tensioner 1 36 132531 SPACER 1 37 132532 SPACER 1 43 109791 MOULDING 1 45 19965 BOLT round head square neck 3 8 NC x 1 0 GR 5 ZP 1 49 172259 BOLT shoulder 3 8 16 UNC 1 50 30470 BOLT hex head 1 2 NF x 1 0 GR 5 ZP 1 51 7663 NUT hex lock 1 2 20 UNF nylon patch ZP 1 52 30441 WASHER hardened 8 53 50190 BOLT hex head thread minimum 5 8 NC x 7 5 LG GR 5 ZP 1 54 20077 BOLT hex head 3 8 NC x 1 0 LG GR...

Page 30: ...Form 169216 January 2009 28 DECK DRAPER ROLLERS Illustration 2 ...

Page 31: ...8 144652 BAR stiffener 1 39 144851 DEFLECTOR seal 1 40 144558 BUSHING steel 1 41 144597 SEAL backsheet 1 42 165304 DRAPER endless DWA 1 44 37687 MOULDING 2 46 18598 WASHER SAE flat 13 32 ID x 13 16 inch OD ZP 2 47 19966 BOLT round head square neck 3 8 NC x 1 25 LG GR 5 ZP 1 48 18604 PIN cotter 3 32 dia x 3 4 ZP 1 56 50186 NUT flange lock smooth face dist thd 1 2 13 UNC GR 5 7 57 21471 BOLT round h...

Page 32: ...Form 169216 January 2009 30 DECK SUPPORTS LINKAGE Illustration 1 ...

Page 33: ... TFL GR 5 ZP 1 30 18592 NUT hex 5 8 11 UNC GR 5 ZP 2 31 176009 WASHER Nordlock 3 4 SP 4 32 30512 BOLT hex head 3 4 NC x 2 0 LG GR 5 ZP 4 36 18626 PIN clevis 1 37 18648 PIN cotter 3 16 dia x 1 25 ZP 4 38 20312 PIN clevis 1 39 18627 PIN clevis 2 41 21354 BOLT hex head 3 8 NC x 2 0 LG GR 5 ZP 4 42 22072 WASHER flat 1 43 30228 NUT flange distorted thread smooth face 3 8 16 UNC 5 44 19966 BOLT round he...

Page 34: ...Form 169216 January 2009 32 DECK SUPPORTS LINKAGE Illustration 2 ...

Page 35: ... GR 5 6 27 102266 BOLT RHSSN 3 4 NC X 4 5 LG GR 5 ZP 2 29 18601 WASHER SAE flat 13 16 ID x 1 5 inch OD ZP 5 33 18593 NUT hex 3 4 10 UNC GR 5 ZP 5 34 30896 BOLT hex head 3 4 10 UNC x 3 50 LG 1 35 30549 BOLT hex head 3 4 NC x 5 5 LG GR 5 ZP 1 40 30280 NUT flange side lock smooth face 5 16 NC GR 5 ZP 2 41 21354 BOLT hex head 3 8 NC x 2 0 LG GR 5 ZP 1 43 30228 NUT flange distorted thread smooth face 3...

Page 36: ...Form 169216 January 2009 34 HYDRAULICS IN CAB ELECTRICAL ...

Page 37: ...FITTING ELBOW 90 HYD 2 10 30556 FITTING ELBOW 90 HYD 1 11 118084 FTG HYD REDUCER 1 12 30994 PLUG HEX CW O RING 1 13 132867 HOSE HYD 2 14 120572 HOSE HYD 1 15 50104 FITTING ELBOW 90 HYD 1 16 144805 HOSE HYDRAULIC 1 17 144806 HOSE HYDRAULIC 1 18 21805 FITTING ELBOW HYD 1 19 REF MOTOR SEE DRAPER DECK 20 REF CYLINDER SEE DECK SUPPORTS LINKAGE 21 109575 SWITCH ROCKER MOM OFF MOM 1 22 109718 GAUGE POTEN...

Page 38: ...Form 169216 January 2009 36 HYDRAULIC SERVICE COMPONENTS ...

Page 39: ...0 3 WAY SHORT 1 5 163159 FITTING ZERO LEAK GOLD 2 6 163156 FITTING ZERO LEAK GOLD 2 7 162286 PLUG ORIFICE 1 8 158174 PLUG HEX SOCKET CW O RING 1 9 163149 FITTING ZERO LEAK GOLD 1 10 163173 COIL ASSEMBLY 1 163178 SEAL KIT 1 11 162287 PLUG ORIFICE 1 12 110575 VALVE BLOCK AUX LIFT 1 49846 SEAL KIT 13 163142 VALVE SOLENOID 1 14 163156 FITTING ZERO LEAK GOLD 1 15 163143 VALVE SOLENOID 1 163160 SEAL KIT...

Page 40: ...ER 1 172701 DECAL draper auger position 4 2 172700 DECAL disc position 4 3 115146 REFLECTOR amber 1 115145 REFLECTOR fluorescent red orange 1 115147 REFLECTOR red 1 4 165281 DECAL draper tension 1 5 134070 DECAL warning hydraulic 1 6 172736 DECAL warning DWA linkage 2 3 1 2 4 5 6 ...

Page 41: ...115145 29 115145 38 115146 27 115146 38 115147 29 115147 38 118084 35 120449 27 120451 27 120462 27 120572 29 120572 35 120845 29 132531 27 132532 27 132867 29 132867 35 134070 27 134070 38 135157 29 135158 31 135159 31 137727 27 144494 29 144499 29 144501 29 144558 29 144590 33 144592 31 144593 31 144594 31 144597 29 144602 29 144652 29 144805 31 144805 35 144806 33 144806 35 144807 35 144826 31 ...