Macnaught BOP20, Instruction Manual

Page 1: ...Instruction Manual Page 1 Instruction Manual BP inst issue15 ...

Page 2: ...is manual to advise of actions which may cause damage to your equipment The BOP Battery operated pump must be used strictly in accordance with Macnaught s terms and condi tions GENERAL SAFETY DO NOT operate power tools in explosive areas e g close to flammable liquids gases or dust ELECTRICAL SAFETY Never modify electrical connections DO NOT expose power tool to rain or wet conditions DO NOT use p...

Page 3: ...pensing the oil Use pump in adequate lighting condition for safe operation Do not use the product under poor illumination Avoid spillage of oil near water source as it may be harmful to the environment When moving drum check area for spillage and clean up any liquid on floor as this will cause a slippery hazard Only use genuine Macnaught battery and chargers with this product Battery pack charger ...

Page 4: ...OT incinerate the battery pack The battery can explode in a fire DO NOT attempt to disassemble any battery 1 Insert battery 2 Power on green light only 3 Battery charging red light only 4 Battery charged green light only Note Red light flashes when battery voltage is low trickle charging to prevent battery damage CHARGE BATTERY INSERT REMOVE BATTERY 1 Insert battery a lift handle b push down 2 Rem...

Page 5: ...ead onto pump stem 7 Press handle down to lock power head 9 To remove power head lift handle 8 Place gun onto hanger when finished Note If nozzle holder is fitted place nozzle into holder when finished 1 Remove both the inlet and outlet plugs from the pump stem before use Note Power head will not oprerate unless locked correctly into position Note For models supplied with a flow meter refer to met...

Page 6: ...ger on gun and then turn on the pump to prime 3 Release trigger when primed fluid flows from gun Note Pump will not run when power head is not attached to pump stem correctly Pressure sensor will turn motor off when trigger is released and stall pressure is reached For low viscosity oils you may need to manually prime the system before use Note There may be a delay in the pump turning off when the...

Page 7: ...and dispensing gun hanger 3 Remove 2 screws 4 Remove assembly 5 Remove circlip 6 Replace spring 7 Re fit circlip 8 Remove old diaphragm 9 Fit new diaphragm ensure correct orientation 10 Fit valve switch assembly 11 Fit 2 screws 12 Fit pump cover and dispensing gun hanger using 3 screws 13 Fit drive gear turn clockwise to secure ...

Page 8: ... replace impeller 6 Replace o ring 7 Carefully insert impeller housing Note correct orientation of grooves 8 Replace o ring 9 Firmly hand tighten pump tube Note Impeller must be lubricated with oil or grease during assembly 3 To assist in the removal of the impeller carefully use a small flat edged screwdriver in the small groove ...

Page 9: ...5 1 Hook Dispensing Gun 6 1 Ball Bearing 7 1 Housing Pump Stem 8 1 Roller Bearing 9 1 Oil Seal 10 1 Drive Shaft 11 A 1 Cover Impeller Chamber 12 A 1 Flexible Impeller 13 A 1 O Ring 14 A 1 Housing Impeller Chamber 15 A 1 O Ring 16 1 Spring 17 1 Check Valve 18 A 1 O Ring 19 1 Nut Pump Stem 20 1 Drain Back Adaptor 21 1 Bung adapter type C 22 1 Tube Cover 23 1 Outer Tube 24 1 Base 25 A 2 Magnet 26 A 1...

Page 10: ...ler Note Do not let the impeller run dry a Replace damaged diaphragm or spring b Re fit power head correctly c Faulty switch a Flat battery d Replace gun c Gun leaking c Check oil level in container c Replace gun TROUBLE CAUSE REMEDY a Remove tube plug a Pump tube plug has not been removed before use b Damaged or worn impeller b Replace impeller d Pump stem failure d Contact supplier d Damaged gun...

Page 11: ...t 20ltr and 60ltr containers Fluid compatibility Automotive oils Lubricants ATF Coolant Max Viscosity up to SAE 85W 140 Self Priming Yes Shut off Pressure 20psi Hose 19mm x 1 5m 5ft wire reinforced PVC Warranty Pump and Power Head 2 Years Warranty Battery 12 Months Wetted components Nitrile rubber Mild steel Stainless steel Aluminium Nylon Brass Pol ypropylene Zinc plated steel Relative humidity 5...

Page 12: ... STARTER KIT UK BP60S UNB BOP60 UN STARTER KIT UK BP20S UNE BOP20 UN STARTER KIT EU BP60S UNE BOP60 UN STARTER KIT EU BP20S UNJ BOP20 UN STARTER KIT JP BP60S UNJ BOP20 UN STARTER KIT JP BP20S UNU BOP20 UN STARTER KIT US BP60S UNU BOP20 UN STARTER KIT US BOP Universal Stem Kits BP20X UNA BOP20 UN STEM KIT AU BP60S UNA BOP60 UN STEM KIT AU BP20S UNE BOP20 UN STEM KIT EU UK BP20S UNJ BOP20 UN STEM KI...

Page 13: ...Instruction Manual Page 13 INSTRUCTION MANUAL IM012EB 01 ELECTRONIC METER This meter is designed specifically for the Macnaught BOP Battery Operated Pump Series ...

Page 14: ...ed in the rotors will pass across the PCB sen sors A signal is generated which is then sent by the PCB to the LCD as a Pulse Output Macnaught recommends the use of PPE equipment such as safety glasses protective gloves safety shoes etc before handling or using this product Do not modify or alter this product any way Ensure that any fluid spillage is cleaned up immediately to prevent slipping or in...

Page 15: ...ange from US Qt to L Change Batch and Total Setting 1 Waken display by pressing either the M or L button 2 Press and release M button to move arrow to desired batch or total setting A Resettable batch total B Resettable accumulative total C Non ressettable accumulative total REPLACE BATTERY 1 Carefully pull open the battery drawer as shown 2 Carefully slide the old battery from the PCB 3 Carefully...

Page 16: ...the oil a Ensure the system is fully primed and air free b Leakage b Check and ensure all connections are properly assembled and sealed otherwise replace meter as required c Flowrate too high c See specification for maximum flowrate METER SPECIFICATIONS FLOW RATE Up to 10LPM OPERATING TEMPERATURE 20 deg C to 70 deg C OPERATING PRESSURE 20psi Max 60psi ACCURACY 2 of reading IP RATING IP65 INLET CON...

Page 17: ...rective does not apply to some of Macnaught s products we sup port its policy and ask you to be aware of how to dispose of this product The crossed out wheelie bin symbol illustrated and found on our products signifies that this product should not be disposed of in general waste or landfill Please contact your local dealer national distributor or Macnaught Technical Services for information on pro...

Page 18: ...rective does not apply to some of Macnaught s products we sup port its policy and ask you to be aware of how to dispose of this product The crossed out wheelie bin symbol illustrated and found on our products signifies that this product should not be disposed of in general waste or landfill Please contact your local dealer national distributor or Macnaught Technical Services for information on pro...

Page 19: ...gainst harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installa tion If this equipment does cause harmful interference to radio ...

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Page 22: ...Instruction Manual Page 22 NOTES ...

Page 23: ...Instruction Manual Page 23 NOTES ...

Page 24: ... Terms and Conditions see macnaught com au For a list of Australian Service Centres see macnaught com au Note This product should be disposed of according to all applicable local and national government environment regulations and guidelines ...