MacroAir Technologies AirVolution 550, Installation Manual

Page 1: ...2015 MacroAir Technologies Toll Free 866 668 3247 Fax 909 890 2313 www macroairfans com 1 Rev Date 090415...

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Page 3: ...r Rapid Mount Industrial 24 2 1A Drop Length and Motor Unit Installation 25 Step 2B Drop Length and Motor Unit Installation for Universal Mount 26 2 1B Drop Length and Motor Unit Installation 27 Step...

Page 4: ...be in accordance with the national electrical code ANSI NFPA 70 1999 and local codes HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH Read and understand this manual before installing or operating a f...

Page 5: ...ff at the hub for any reason Refer to Step 5 on page 43 Mark the Floor to Alert Personnel When mounting a fan in an area where materials may be elevated into its path MacroAir recommends marking or pa...

Page 6: ...7A 15 12 7A 15 14 0A 15 14 0A 15 208 240 VAC 1 Phase 4 8A 5 7 3A 10 7 3A 10 7 3A 10 8 1A 10 8 1A 10 277 VAC 1 Phase 3 6A 5 5 5A 10 5 5A 10 5 5A 10 6 1A 10 6 1A 10 208 240 VAC 3 Phase 3 4A 5 5 3A 10 5...

Page 7: ...nsibility to see that the installation is completed to code and that it is correct Other Information on Placement and Spacing If possible avoid mounting fans directly below lights or skylights to avoi...

Page 8: ...minimum recommendations only based solely on roof pitch and fan diameter Other factors such as allowing for proper airflow into the fan must be evaluated when determining drop length requirements In a...

Page 9: ...ommendations only based solely on roof pitch and fan diameter Other factors such as allowing for proper airflow into the fan must be evaluated when determining drop length requirements In addition Mac...

Page 10: ...Mount Refer to the Fan Clearance Placement charts on pages 5 and 6 for allowable mounting options Model 780 The Model 780 has a standard airfoil to mount clearance of 3 feet 2 inches 0 953 m with the...

Page 11: ...Processor Heat Sink and Cover E XL Airfoil Note Model numbers ending with an H are high voltage Model numbers ending with an L are low voltage Refer to pages 31 and 32 for applicable voltages Tools Re...

Page 12: ...macroairfans com 10 Rev Date 090415 Step 1A Rapid Mount Industrial Installation Use Step 1A if you purchased a Rapid Mount Industrial Use Step 1B if you purchased a Universal Mount Choose the appropr...

Page 13: ...8 3247 Fax 909 890 2313 www macroairfans com 11 Rev Date 090415 Rapid Mount Industrial Components A Locking Hardware B Top Plate C Drop Length Attachment Point WARNING Do not disassemble the inner por...

Page 14: ...2015 MacroAir Technologies Toll Free 866 668 3247 Fax 909 890 2313 www macroairfans com 12 Rev Date 090415 Rapid Mount Industrial Components A Glulam Bracket Optional B I beam Clamps Standard A A A B...

Page 15: ...spanning distance is greater than 6 feet P1000 or 10 feet P1001B please consult a Structural Engineer Please refer to page 3 for the maximum torque and weight for both Model 550 and 780 1 1 1A Span tw...

Page 16: ...I beam 1 2 1A Assemble the mount with one shim and clamp and hand tighten the hardware Hook the clamp on one side of the I beam or purlin and tighten hardware until the mount is snug but can still be...

Page 17: ...of the beam Trace the locations of four bolt holes and the two long sides of the Glulam bracket on the Glulam or wood beam 1 3 2A Once marked flip the Glulam bracket over so the long side is against t...

Page 18: ...t remove prior to installation F Drop Length Attachment Point 1 3 5A Place the Rapid Mount Industrial against the bottom of the brackets and use the provided bolt kit to assemble loosely 1 3 6A Once t...

Page 19: ...www macroairfans com 17 Rev Date 090415 Step 1B Universal Mount Installation Use Step 1B if you purchased a Universal Mount Use Step 1A if you purchased a Rapid Mount Industrial Choose the appropriate...

Page 20: ...2015 MacroAir Technologies Toll Free 866 668 3247 Fax 909 890 2313 www macroairfans com 18 Rev Date 090415 Universal Mount Components A Top Plate B Drop Length Adapter Attachment Point B A...

Page 21: ...2015 MacroAir Technologies Toll Free 866 668 3247 Fax 909 890 2313 www macroairfans com 19 Rev Date 090415 Universal Mount Components A Glulam Bracket Optional B I beam Clamps Standard A A A B B...

Page 22: ...he building www unistrut us If the spanning distance is greater than 8 feet please consult a Structural Engineer Please refer to page 3 for the maximum torque and weight for both Model 550 and 780 1 1...

Page 23: ...rsal Mount to an I beam 1 2 1B Assemble the mount with one shim and clamp and hand tighten the hardware Hook the clamp on one side of the I beam or purlin and tighten hardware until the mount is snug...

Page 24: ...of the beam Trace the locations of four bolt holes and the two long sides of the Glulam bracket on the Glulam or wood beam 1 3 2B Once marked flip the Glulam bracket over so the long side is against...

Page 25: ...Locking Nuts 4 C Glulam D Universal Mount 1 3 5B Place the Universal Mount against the bottom of the brackets and use the provided bolt kit to assemble loosely 1 3 6B Once the Universal Mount is atta...

Page 26: ...6 668 3247 Fax 909 890 2313 www macroairfans com 24 Rev Date 090415 Step 2A Drop Length and Motor Unit Installation for Rapid Mount Industrial Attach the drop length to the bottom of the mount and the...

Page 27: ...e and one for the motor to drop length side This is in order to more easily install the wiring Do not torque them until the wiring and safety cable are installed It may be necessary to partially remov...

Page 28: ...macroairfans com 26 Rev Date 090415 Step 2B Drop Length and Motor Unit Installation for Universal Mount Attach the drop length adapter to the bottom of the mount and attach the drop length to the dro...

Page 29: ...and then attach the motor to the drop length It is recommended that only two of the four bolts are installed until wiring is complete one for the mount to drop length side and one for the motor to dr...

Page 30: ...nologies Toll Free 866 668 3247 Fax 909 890 2313 www macroairfans com 28 Rev Date 090415 Step 3 Safety Cable and Electrical Installation Follow one of the methods outlined in subsequent pages to insta...

Page 31: ...from the bottom cover to expose the on board controller Be careful not to touch the electrical circuits or components on the board CAUTION RISK OF ELECTRIC SHOCK The bus capacitors discharge to a leve...

Page 32: ...ngth and mount The power cable or wires and shielded CAT5e remote cable can be routed up from the bottom together with the safety cable or down from the mount but the safety cable needs to be routed u...

Page 33: ...ical Voltages 120 240 277 Model 780 Low Voltage 208 277VAC Typical Voltages 240 277 For Three Phase 3 1 2B Connect the wires to the appropriate terminals as pictured in the diagram to the right Model...

Page 34: ...to the appropriate terminals as pictured in the diagram to the right Model 550 High Voltage 380 600VAC Typical Voltages 380 415 480 600 Model 780 High Voltage 380 600VAC Typical Voltages 380 415 480...

Page 35: ...Blocks 3 2 1 Cut the ends off of the 100ft shielded CAT5e cable and wire as shown in the schematic below Do not daisy chain the analog remote wiring Each fan must have its own analog control point Not...

Page 36: ...wall anchors and screws 3 3 2A Snap the front of the enclosure to the base plate 3 3 3A Plug in the pre wired shielded CAT5e cable from the screen into the RJ45 coupler inside the enclosure 3 3 4A Sec...

Page 37: ...2015 MacroAir Technologies Toll Free 866 668 3247 Fax 909 890 2313 www macroairfans com 35 Rev Date 090415 3 3 Touchpad Remote Dimensions Remote Enclosure Remote LCD Display...

Page 38: ...lation beam clamps can be used with eye bolts Attach the beam clamps on both sides of the beam and route the safety cable through the eye bolts Attach the cable to itself using the provided cable clam...

Page 39: ...ld be connected to L2 and L3 would be left not terminated 3 5 Fuse Disconnect Switch Installation A B Incoming Power To Fan L1 L2 L3 T1 T2 T3 FUSES FUSE HOLDERS DISCONNECT SWITCH GROUND BAR SEE NOTE 2...

Page 40: ...3 www macroairfans com 38 Rev Date 090415 Components A Remote Harness found in single fan remote enclosure B Terminal Block Connector 3 6 1 Use the schematic above to connect the fan s to an emergency...

Page 41: ...2015 MacroAir Technologies Toll Free 866 668 3247 Fax 909 890 2313 www macroairfans com 39 Rev Date 090415 Step 4 Guy Wire Installation Install the Guy wires and Guy wire cord...

Page 42: ...loops located on the Guy wire brackets with the provided quick links 4 1 2 When laying out the locations of the Guy wire mounting points attempt to maintain a 45 degree angle between the ceiling and t...

Page 43: ...length tighten the turnbuckles by hand in a crisscross pattern while periodically checking to ensure that the fan is level 4 1 5 Tighten the turnbuckles until the fan unit is stable in the level posi...

Page 44: ...e opposite hole and groove on the cord lock 4 2 4 The safety cord should be pulled tight and fastened as shown in picture 5 NOTE The Guy wire cord is a redundant safety system for our fans The Guy Wir...

Page 45: ...015 MacroAir Technologies Toll Free 866 668 3247 Fax 909 890 2313 www macroairfans com 43 Rev Date 090415 Step 5 Airfoil Installation Attach the airfoils and safety retainer links to the airfoil strut...

Page 46: ...and place a safety link on top Insert the airfoil bolts from the bottom up nuts on top with washers and hand tighten the nuts 5 1 2 Repeat last step until all airfoils and safety links are installed...

Page 47: ...ree 866 668 3247 Fax 909 890 2313 www macroairfans com 45 Rev Date 090415 Step 6 Touchpad Remote Navigation and Operation Choose one of the two methods to mount the touchpad remote and configure the f...

Page 48: ...rd Reverse Alternate between forward and reverse operation B Power Button Turn the screen off C Speed Up Speed Down Increase or decrease the speed of the fan D Speed Box Real time indication of fan sp...

Page 49: ...reen you must touch the upper right corner of the home screen reference hidden button on page 45 to get back to the fan diameter selection screen 6 3 2 Once on the home screen test your fan by setting...

Page 50: ...y Cable Check Each MacroAir fan comes with a safety cable Depending on the fan model the safety cable either wraps around the building structure and the fan frame or comes out of the top of the fan an...

Page 51: ...monitors the bus voltage to verify it s below the threshold and will disable the fan if it is exceeded Fan stops suddenly on deceleration Verify incoming AC power Check wiring 1003 Supply Voltage Low...

Page 52: ...set Fan stops Groaning grinding sounds Verify blade setting Fan hits an obstruction Verify motor parameters Perform Power calibration precursor to 1004 1006 1014 Sudden Change of Speed Auto Reset 20 1...

Page 53: ...ate with no setting blank NVM location 1019 Overspeed Fault Blades Too Short Auto Reset Fan stops at high speed Fan does not start Start up issues Verify the correct blades are installed Verify the co...

Page 54: ...Fan makes weird sounds Blade detect fails to complete Verify motor was not moving at start of blade detection Verify correct number of blades setting Verify motor parameters N A Fan Takes a long time...

Page 55: ...need to pay shipping removal and installation costs if your AirVolution D needs to be repaired or replaced due to a manufacturing defect within three years of the original purchase and you will be rei...

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Page 58: ...2015 MacroAir Technologies Toll Free 866 668 3247 Fax 909 890 2313 www macroairfans com 56 Rev Date 090415...