MAGNAWELD MONOMAG 180, User Manual

Page 1: ...MONOMAG 180 USER MANUAL MIG MAG WELDING MACHINE www magmaweld com...

Page 2: ...3 2 Connections 3 OPERATION 3 1 CONNECTING TO THE MAINS 3 2 CHOOSING AND CHANGING THE WIRE FEEDING ROLLS 3 3 LOADING THE WIRE SPOOL AND THREADING THE WIRE 3 4 ADJUSTING THE GAS FLOW 4 WELDING 4 1 ADJU...

Page 3: ...lified persons Wear dry insulating gloves and body protection Do not touch electrode with bare hand Do not wear wet or damaged gloves and body protection Do not touch live electrical parts Never touch...

Page 4: ...e If gas cylinders are grouped in a different area make sure that it is a well ventilated area When not being used turn off the main cylinder valve and watch out for gas leakage Shielding gasses such...

Page 5: ...t could give rise to explosions Welding equipments warms up so never position them on flammable surfaces Welding sparks can cause fire For that reason keep extinguishing means such as fire extinguishe...

Page 6: ...not block airflow t unit Do not filter airflow to unit without the approval of manufacturer hrough the ARC WELDING CAN CAUSE INTERFERENCE Electromagnetic energy arising during welding and cutting ope...

Page 7: ...Mains Lamp Lifting Eye Handle Swivel Wheel Braked Swivel Wheel Wheel Drum Feeding Gas Cylinder Safety Chain 10 11 12 13 14 15 16 17 18 6 Monomag 180 Fuses Mains Cable TECHNICAL INFORMATION 1 TECHNICAL...

Page 8: ...Wire Feding Speed 20 Recommended Line Fuse 20 Welding Current Range Voltage Adjustment Step Rated Welding Current 20 Dimensions Weight Protection Class 1 Phase LxWxH V socket kVA A A ADC 2 0 V 50 Hz 6...

Page 9: ...machine controls and connections Use suitable welding fume extraction systems Use breathing apparatus if there is a risk of inhaling in confined places Respect the duty cycles given at the data plate...

Page 10: ...der Connect the power cable of the CO heater to the CO heater socket at the back of the machine 20 18 21 26 19 20 7 2 2 2 2 2 3 2 Gas Connections Figure 3 Connections Gas Cylinder Heater Pressure Regu...

Page 11: ...oll into the torch Figure 9 Push down the pressure roll push up and lock the spring knob 29 28 28 29 Screwing the spool support nut 31 too tight may cause blockage of wire feeding Screwing the spool s...

Page 12: ...g Pressure 1 4 5 2 3 Push down the pressure roll push up and lock the spring knob In the meantime by triggering the torch switch on and off check if the tension of the wire is correct that is neither...

Page 13: ...5 120 20 Ar CO 80 20 2 In order to obtain good welding characteristics free wire length has to be adjusted by the following instructions The diameter of the wire and the distance between the nozzle a...

Page 14: ...ply must be disconnected from the electric lines and 10 seconds should be allowed for capacitor discharging MAINTENANCE AND TROUBLESHOOTING 5 2 E NONPERIODIC MAINTENANC Contact tip and nozzle on the t...

Page 15: ...t enough CO heater fuse is blown out F2 2 Change the contact tip Adjust the pressure as explained in the Section 3 3 Change the fuse Check the gas and its adjustment Contact the authorized service if...

Page 16: ...s Fuse Fast 1A Glass Fuse Fast 10A Glass Fuse Delayed 800mA Glass Fuse Socket Signal Lamp Neon 220VAC Signal Lamp Neon 24VAC Mono phase Machine Socket 16A 240V Stone Resistor 11W 220 Ohm Potentiometer...

Page 17: ...1 2 JB M2 24VDC 90W 1 2 3 4 JC C1 22000uF 63V C2 22000uF 63V R1 220R 11W L1 860mH R LE 1 2 TR1 0 1 2 3 4 5 6 7 7 6 5 4 3 2 1 1 1 4 4 4 6 10 14 12 16 18 8 4 4 4 4 4 3 2 1 R N F1 T 0 8A M1 BR1 E Pk1 YE...

Page 18: ...OWM 09 06 2011 90 236 226 27 00 90 236 226 27 28 FACTORY Made in T RK YE Organize Sanayi B lgesi 5 K s m 5503 Sokak No 1 MAN SA www magmaweld com...