Magnetek 144-45117-R3, Instruction Manual

Page 1: ...Regenerative Power Module And Common Bus RPM Panels Instruction Manual Part Number 144 45117 R3 September 2010 Copyright 2010 Magnetek Material Handling...

Page 2: ......

Page 3: ...f the equipment where the radio system is used Plant safety rules and procedures of the employers and the owners of facilities where the Magnetek Products are being used Regulations issued by the Occu...

Page 4: ...undesirable or unsafe operation or performance of the drive This may result in damage to equipment or personal injury Company shall not be liable for economic loss property damage or other consequenti...

Page 5: ...includes additional protective components and line capacitance This module is required whenever the main power supply cannot receive the regenerated power being return to the line The voltage on the O...

Page 6: ...h provides the following configuration selections DIP Position Off Setting On Setting 1 Enable Ext Intlk Disable Ext Intlk 2 Auto Reset Remote Reset 3 2 Term Res 3 Term Res 4 Not Used Not Used The Ext...

Page 7: ...on GREEN READY Indicates that no fault condition exists and that the external interlock is not open AMBER ACTIVE Indicates that the brake chopper is conducting AMBER RESET Indicates that the reset cir...

Page 8: ...ust also be connected together 4 Reset Apply positive pulse between 10V and 24V to remotely reset a brake module fault 5 Fan The 24 volt DC Fan output is capable of delivering up to 5W of power for th...

Page 9: ...ive Power Module September 2010 144 45117 R3 Page 9 of 20 FIGURE 1 Turn On Dynamic Adjustment FIGURE 2 Syncrhonization Connection Normal switching level 0V 10V Terminal 7 Voltage Switching level 100V...

Page 10: ...put and takes approximately 50ms to start up If it is necessary for the brake chopper to be active within less than 50ms of applying the DC bus voltage an external power supply should be provided The...

Page 11: ...this but never lower Use the following procedure to calculate the continuous current rating of the resistor chosen 1 Tabulate all motion Full Load Amps FLA hour FLA for hoist motion 1 hour FLA for tra...

Page 12: ...FIGURE 3 is a single 400 AMP RPM Unit that is connected to the DDC bus after the M contactor This is the simplest connection possible and requires no additional protective components 24 VDC FAULT SYN...

Page 13: ...230 320V The panel is generally connected on the load side of the Manual Magnetic Disconnect Switch Connections direct to the DC Bus require additional protective components that are included on the...

Page 14: ...ction in FIGURE 5 shows a separately mounted 400 AMP RPM Panel that is connected across the 360 720V The panel is generally connected on the load side of the Manual Magnetic Disconnect Switch Connecti...

Page 15: ...rate Mounted RPM Panel The connection in FIGURE 6 shows an 800 AMP RPM Panel that is connected across the 230 320V The panel is generally connected on the load side of the Manual Magnetic Disconnect S...

Page 16: ...rate Mounted RPM Panel The connection in FIGURE 7 shows an 800 AMP RPM Panel that is connected across the 360 720V The panel is generally connected on the load side of the Manual Magnetic Disconnect S...

Page 17: ...ommon Bus RPM Panel The connection in FIGURE 8 shows a 1200 AMP RPM Panel that is connected across the 230 360V The panel is generally connected on the load side of the Manual Magnetic Disconnect Swit...

Page 18: ...ommon Bus RPM Panel The connection in FIGURE 9 shows a 1200 AMP RPM Panel that is connected across the 360 720V The panel is generally connected on the load side of the Manual Magnetic Disconnect Swit...

Page 19: ...SITIVE PROBE NEGATIVE PROBE READING DP R2 L1 0 312 DN L2 R2 0 312 QP L1 R2 0 6 QN R2 L2 0 6 TRANSISTOR AND DIODE CHECK USING D M M SET ON DIODE SCALE FIGURE 10 If the Green POWER indicator light on th...

Page 20: ...to secure the hinged door Dimensions in Part Number Description Height Width Length 144 45111 400 Amp 230 320 VDC RPM Panel 30 24 16 144 45112 800 Amp 230 320 VDC RPM Panel 48 36 16 144 45113 1200 Am...