Magnetrol Pulsar R86, Operating Manual

Page 1: ...2014 68 EU High Performance 26 GHz Pulse Burst Radar Level Transmitter Pulsar Model R86 PROFIBUS PA Operating Manual Software Version 1 x ...

Page 2: ...ction provided by equipment may be impaired Notice of Copyright and Limitations Copyright 2019 Magnetrol International All rights reserved MAGNETROL MAGNETROL logotype and PULSAR are registered trademarks of Magnetrol International Performance specifications are effective with date of issue and are subject to change without notice MAGNETROL reserves the right to make changes to the product describ...

Page 3: ...Numeric Data Using Digit Entry 16 3 2 4 Entering Numeric Data Using Increment Decrement 17 3 2 5 Enter Character Data 17 3 3 Password Protection 18 3 4 Model R86 Menu Step By Step Procedure 19 3 5 Model R86 Configuration Menu Device Setup 21 4 0 Troubleshooting and Diagnostics 4 1 Diagnostic Parameters 27 4 1 1 Diagnostics Namur NE 107 28 4 1 2 Diagnostic Indication Simulation 29 4 1 3 Diagnostic ...

Page 4: ...ocess variables as well as other information The Model R86PA transmitter is a PROFIBUS PA certified device that communicates with the DPV1 protocol operat ing at 31 25 kbits sec The MBP physical layer is an approved IEC 61158 standard An IEC61158 shielded twisted pair wire segment can be as long as 6234 feet 1900 meters without a repeater Up to 4 repeaters per segment can be used to extend the dis...

Page 5: ...ce personnel to the field 1 3 Device Configuration The function of a PROFIBUS PA device is determined by the arrangement of a system of blocks The types of blocks used in a typical User Application are described as follows Physical Block describes the characteristics of the PROFIBUS PA device such as the device name manufacturer and serial number Function Blocks are built into the PROFIBUS PA devi...

Page 6: ...iguration tools The Model R86PA can also use the profile specific GSD file PA139707 gsd If this general GSD file is used the Ident number Selector parameter in the Physical Block must be set to the profile specific ident number The default selection of the Ident Number Selector parameter is the manufacturer specific ident number A Device Description is available for configuring the device using Si...

Page 7: ...ause the FISCO model does not rely on standardized ignition curves The Model R86 PA is available with entity IS FISCO IS and FNICO non incendive approvals 2 0 Function Blocks 2 1 Overview The Pulsar Model R86 Non Contact Radar Level Transmitter operates at 26 GHz Refer to Bulletins 58 103 and 58 603 for more detailed information on the Pulsar product family The Pulsar Model R86PA is a Non Contact ...

Page 8: ...ock TARGET_MODE This attribute indicates what mode of operation is desired for the block MODE_BLK A structured parameter composed of the actual mode the normal and the permitted mode s of a block The actual mode is set by the block during its execution to reflect the mode used during execution The permitted mode shows which changes of the target mode are valid for the specific block ALARM_SUM This...

Page 9: ...g the device for default values The setting of the bus address in not affected RESTART_WITH_DEFAULTS As RESTART DEFAULT will set all configuration parameters to their default values Devices need to be reconfigured follow ing activation of this function The bus address is not affected WARM_START No parameters changed RESET_ADDRESS_TO_DEFAULT Other parameters unchanged DESCRIPTOR User definable text...

Page 10: ...ameters CHARACTERIZATION_TYPE Selects the type of lin earization The only type supported in the AI function blocks is Linear which means no linearization CHANNEL Selects the measurement value from an active transducer block as the input to the function block PV_FTIME Filter time of the Process Variable FSAFE_TYPE Defines the reaction of a device if a fault is detected and the quality of the proces...

Page 11: ...the time constant of a single exponential filter for the PV in seconds This parameter can be used to dampen out fluctuation in level due to excessive turbulence The AI Block has multiple ALARM functions that monitor the OUT parameter for out of bound conditions 2 3 2 Local Display of Analog Input Block The PULSAR Model R86 PA transmitter incorporates a useful feature that allows the Analog Input A...

Page 12: ...ock Out values will be displayed on the LCD Any or all or none of the AI block Out values can be selected for display on the LCD NOTE In the photo at left status is shown as Bad out of Service This message could be shown prior to commissioning Device Address screen The address can be changed to any number from 0 to 126 and changing the address does not require use of the advanced password Note cha...

Page 13: ...ock Output To PA segment 85 cm 10 cm 85 cm 10 cm Configuration Tank Height TH Bottom Blocking Distance 0 PV Scale Lower Value 0 PV Scale Upper Value TH PV Scale Units in cm Out Scale Lower Value 0 Out Scale Upper Value 100 Out Scale Units Characterization Type Linear Example 1 standard configuration for transmitter with tank height TH inches or cm setup by factory as part of final assem bly proced...

Page 14: ...ange a parameter online 3 0 Model R86 Transmitter Configuration Although the PULSAR Model R86 transmitter can be delivered pre configured from the factory it can also be eas ily reconfigured in the shop or at the installation using the local LCD Keypad Bench configuration provides a conve nient and efficient way to set up the transmitter before going to the tank site to complete the installation N...

Page 15: ... dielectric of the process medium _____________ 3 2 Menu Traversal and Data Entry The four push buttons offer various forms of functionality for navigation and data entry The Model R86 user interface is hierarchical in nature best described as a tree structure Each level in the tree contains one or more items Items are either menu labels or parame ter names Menu labels are presented in all capital...

Page 16: ... that 9 is entered as 0 9 Some configuration parameters can have a negative value In this case the leftmost position is reserved for the sign either for a negative value or for a positive value 58 645 Pulsar Model R86 Non Contact Radar Transmitter PROFIBUS PA Output Push button Keystroke Action Up Moves up to the next highest digit 0 1 2 3 9 or decimal point If held down the digits scroll until th...

Page 17: ...he digits scroll until the push button is released Depending on which screen is being revised the decrement amount may increase by a factor of 10 after the value has been decremented 10 times Back Returns to the previous menu without changing the original value which is immediately redis played Enter Accepts the displayed value and returns to the previous menu Push button Keystroke Action Up Moves...

Page 18: ... in the transmitter at the factory is 0 With a password of 0 the transmitter is no longer password protected and any value in the basic user menus can be adjusted without entering a confirming password NOTE If a User Password is not known or has been misplaced the menu item New Password in the DEVICE SETUP ADVANCED CONFIG menu displays an encrypted value representing the present password Contact T...

Page 19: ...EN The Home Screen consists of a slide show sequence of Measured Values screens which are rotated at 2 second intervals Each Home Measured Value screen can present up to four information items Physical Device Tag Measured Value Label Numerical Value Units Status Will be displayed as text Bar Graph shown in Bar graph is only displayed on AI_OUT screens shown in based on PV scale configuration The H...

Page 20: ...ghlighted over a parameter or menu will provide additional information about that item DEVICE SETUP Choosing DEVICE SETUP from the MAIN MENU will result in an LCD presentation as shown at left The small down arrow shown at the right hand side of the screen is the indication that more items are available below and can be accessed by pressing the DOWN key Section 3 5 shows the entire tree menu for t...

Page 21: ...orn RB2 x 2 Horn RB3 x 3 Horn RB4 x 4 Horn RBE x Encapsulated RBH x Hygienic RBF x Faced Flange Antenna Extension 0 No nozzle 1 Nozzle 4 2 Nozzle 8 3 Nozzle 12 4 Nozzle 24 5 Nozzle 48 6 Nozzle 72 Display Config Advanced Config Factory Config Tank Height 20 inches to 130 feet 50 cm to 40 meters Heat Extension No Yes Foam None Light Medium Heavy Turbulence None Light Medium Heavy Dielectric Range 1 ...

Page 22: ...TOM TABLE SETUP Custom Table Type Linear Spline Basic Config Level Input Source Keypad Sensor CUSTOM TABLE VALUES Antenna Mount NPT BSP Flange Stillwell I D 1 3 to 19 7 inches 32 to 500 mm Antenna Model RB1 x 1 5 Horn RB2 x 2 Horn RB3 x 3 Horn RB4 x 4 Horn RBE x Encapsulated RBH x Hygienic RBF x Faced Flange Antenna Extension 0 No nozzle 1 Nozzle 4 2 Nozzle 8 3 Nozzle 12 4 Nozzle 24 5 Nozzle 48 6 ...

Page 23: ...a Model RB1 x 1 5 Horn RB2 x 2 Horn RB3 x 3 Horn RB4 x 4 Horn RBE x Encapsulated RBH x Hygienic RBF x Faced Flange Antenna Extension 0 No nozzle 1 Nozzle 4 2 Nozzle 8 3 Nozzle 12 4 Nozzle 24 5 Nozzle 48 6 Nozzle 72 Tank Height 20 inches to 130 feet 50 cm to 40 meters Heat Extension No Yes Foam None Light Medium Heavy Turbulence None Light Medium Heavy Dielectric Range 1 7 to 3 0 3 0 to 10 Above 10...

Page 24: ...hes 48 inches 60 inches 72 inches 96 inches 120 inches 144 inches V notch Weir V notch Weir Angle 22 5 30 45 60 90 120 Rect Weir with Ends 0 to 215 0 feet 0 to 65 m Rect Weir w o Ends 0 to 215 0 feet 0 to 65 m Cipolletti Weir 0 to 215 0 feet 0 to 65 m Generic Equation K L C n Custom Table Custom Table Type Linear Spline CUSTOM TABLE VALUES Up to 30 Pairs of Head Flow Data Reference Distance 12 inc...

Page 25: ...erman Spanish Russian Portuguese Physical Dev Tag Hide View Level Hide View Volume Volume and Level mode only Hide View Flow Flow mode only Hide View Head Flow mode only Hide View Distance Hide View NR Totalizer Flow mode only Hide View R Totalizer Flow mode only Hide View Echo Strength Hide View Echo Margin Hide View Elec Temp Hide View AI1 Hide View AI2 Hide View AI3 Hide View AI4 Hide View AI5 ...

Page 26: ...evel Trim 24 to 24 inches 60 to 60 cm THRESHOLD SETTINGS Target Selection First Echo Largest Echo First Moving Echo Target Thresh Mode Automatic Fixed Value Target Thresh Value 0 99 Auto Mode 0 253 Fixed Mode Base Threshold 0 99 ESU TIME VARIABLE GAIN TVG Start Value TVG Start Location TVG End Value TVG End Location Run Average Max Surface Velocity Max Level Jump Empty State Delay Compound Peak Lo...

Page 27: ...including Echo History a trend chart etc and to present items in a well organized DTM like manner also includes a Setup Wizard 4 1 Diagnostic Parameters As mentioned above the PULSAR Model R86 measure ment engine runs through a series of self tests and will detect and report fault operations The TRANSDUCER BLOCK displays this diagnostic information in the DEVICE STATUS parameter Note Within the TR...

Page 28: ...dbus but the concept applies regard less of the communication protocol According to the NAMUR NE107 recommendation Self Monitoring and Diagnosis of Field Devices fieldbus diag nostic results should be reliable and viewed in the context of a given application The document recommends categorizing internal diagnostics into four standard status signals Failure Out of Specification Function Check Maint...

Page 29: ...iewing the present status screen when the device is in a diagnostic condition 2 Those indicators showing Failure as the default result in an alarm condition 4 1 2 Diagnostic Indication Simulation The Model R86PA DD allows for the ability to manipulate diagnostic indicators mapped to NE 107 alarm categories in the Physical Block Intended as a means to verify the config uration of the diagnostic par...

Page 30: ...ive number of possible echoes detected Check Settings Dielectric Sensitivity Check Polarization 12 Safety Zone Alarm Failure Risk of echo loss if liquid rises above Blocking Distance Ensure that liquid cannot reach Blocking Distance 13 Echo Lost Failure No signal detected Check settings Dielectric Range Increase Sensitivity View Echo Curve 14 Spare Indicator 4 OK Reserved for future use 15 Config ...

Page 31: ...tered Blocking Region if echo lost within Max Distance Jump of Top or Bottom Blocking Region Verify level reading if incorrect check configuration 28 Totalizer Data Lost Totalizer data has been lost restarted from zero 29 Low Supply Voltage Out of Spec Loop current may be incorrect at higher values Analog output is inaccurate Verify loop resistance Replace loop power supply 30 Spare Indicator 8 OK...

Page 32: ...rs exceeds the available space a appears in the rightmost column of the last line indicating more text below In this situation the DOWN key scrolls the text up Similarly while text exists above the upper line of the text field a appears in the rightmost column of the top text line In this situation the UP key scrolls the text down Otherwise the DOWN and UP keys are inoperative In all cases the ENT...

Page 33: ...racteris tics Quality Sub status and Limit The following table assigns the proposed values of these characteristics in order of decreasing priority for each of the diagnostic conditions and or device configurations NOTES 1 Only the highest priority status will be indicated for a given process variable 2 If a process variable is not listed for a given diagnostic condition and or device configuratio...

Page 34: ... MeasType Volume Level Volume Bad Config Error Constant limited High Volume Alarm Volume Bad Config Error High limited Safety Zone Alarm Level Distance Volume Bad Non Specific Not limited Initializing All PVs except Elec Temperature Uncertain Initial Value Constant limited Ramp Slope Error All PVs Good Non specific Not limited High Elec Temp All PVs Good Non specific Not limited Low Elec Temp All ...

Page 35: ...rounded only at one point close to the DCS In addition the cable shield can be capacitively grounded in multiple places to improve EMC protection Ensure all devices are on the live list and the schedule has been downloaded Ensure that the Physical Block then the Transducer Block and lastly the Function Block s are in Auto mode rather than Out of Service OOS If all of these requirements are met sta...

Page 36: ...ss II III Div 1 Group E F and G T4 T1 Ta 15º C to 70º C Type 4X IP67 ATEX FM17ATEX0027X II 2 D Ex ia tb IIIC T100º C Db Ta 15º C to 70º C IP67 IEC IECEx FMG 17 0012X Ex ia tb IIIC T100º C Db Ta 15º C to 70º C IP67 Telecommunications Approvals Agency In Tank Out of Tank FCC 47 CFR Part 15 Subpart C Section 15 209 Unintentional Radiators 47 CFR Part 15 Subpart C Section 15 256 ISED RSS 211 RSS 211 E...

Page 37: ...a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which ca...

Page 38: ...38 58 645 Pulsar Model R86 Non Contact Radar Transmitter PROFIBUS PA Output 5 1 1 Agency Drawing and Entity Parameters 53XX ...

Page 39: ...BUS only 5th digit 2 1 SIL 2 Hardware HART only 5th digit 1 A None FOUNDATION fieldbus and PROFIBUS only 5th digit 2 ETSI B SIL 2 Hardware HART only 5th digit 1 ETSI 7 ACCESSORIES MOUNTING 0 No Digital Display and Keypad Integral A Digital Display and Keypad Integral 8 CLASSIFICATION 0 General Purpose Weatherproof IP 67 1 Intrinsically Safe FM CSA 3 Explosion proof or Non incendive FM CSA A Intrin...

Page 40: ...2 NPT Thread 32 11 2 BSP G 11 2 thread 42 2 BSP G 2 Thread 43 2 150 ASME raised face flange DA DN 50 PN 16 EN 1092 1 Type A 44 2 300 ASME raised face flange DB DN 50 PN 25 40 EN 1092 1 Type A 45 2 600 ASME raised face flange DD DN 50 PN 63 EN 1092 1 Type B2 53 3 150 ASME raised face flange EA DN 80 PN 16 EN 1092 1 Type A 54 3 300 ASME raised face flange EB DN 80 PN 25 40 EN 1092 1 Type A 55 3 600 ...

Page 41: ...IALS SEAL OPTIONS 0 Viton VX065 2 Kalrez 4079 not suitable for ATEX IEC flameproof Zone 0 8 Simriz SZ485 formerly Aegis PF128 NACE A Kalrez 6375 not suitable for ATEX IEC flameproof Zone 0 N None Alumina seal 0 None 1 For nozzle height 4 100 mm available only when Antenna 3rd Digit 1 2 For nozzle height 8 200 mm not available when Antenna 3rd Digit 3 or 4 3 For nozzle height 12 300 mm 4 For nozzle...

Page 42: ...ver Digit 7 Digit 8 Digit 9 Replacement Part 0 all 1 004 9225 002 2 004 9225 003 A all 1 036 4413 013 all 2 036 4413 016 7 Housing Cover Digit 9 Replacement Part 1 004 9225 002 2 004 9225 003 6 7 5 8 1 J1 CURRENT LOOP TB1 R 7 0 6 7 7 7 7 7 7 7 7 R X product with a non standard customer requirement See nameplate always provide complete part number and serial number when ordering spares 8 6 5 Digit ...

Page 43: ... 14 LEVEL Level 15 LEVEL_UNIT Level Unit 16 DISTANCE Distance 17 DISTANCE_UNIT Distance Unit 18 ANTENNA_MODEL Antenna Model 19 ANTENNA_EXTENSION Antenna Extension 20 ANTENNA_MOUNT Antenna Mount 21 TANK_HEIGHT Tank Height 22 STILLWELL_ID Stillwell ID 23 DIELECTRIC_RANGE Dielectric Range 24 TURBULENCE Turbulence 25 FOAM Foam 26 RATE_OF_CHANGE Rate Of Change 27 ECHO_REJECT_STATE Echo Reject State 28 ...

Page 44: ..._START_LOCATION TVG Start Location 50 RUN_AVERAGE_DEPTH Run Average Depth 51 MAX_SURFACE_VELOCITY Max Surface Velocity 52 MAX_DISTANCE_JUMP Max Distance Jump 53 EMPTY_STATE_DELAY Empty State Delay 54 RESET_PARAMETERS Reset Parameters 55 FIDUCIAL_TICKS Fiducial Ticks 56 FIDUCIAL_STRENGTH Fiducial Strength 57 BOUNDARY_STATE Boundary State 58 LEVEL_TICKS Level Ticks 59 ECHO_STRENGTH Echo Strength 60 ...

Page 45: ...S_DEV_TAG Local Disp Phys Dev Tag 88 SOFTWARE_REV Software Rev 89 HARDWARE_REV Hardware Rev 90 PRESENT_STATUS Present Status 91 STATUS_INDICATORS_1 Indicators Group 1 92 STATUS_INDICATORS_2 Indicators Group 2 93 STATUS_INDICATORS_3 Indicators Group 3 94 STATUS_INDICATORS_4 Indicators Group 4 95 STATUS_INDICATORS_5 Indicators Group 5 96 TREND_LEVEL_VALUE Level 97 TREND_DISTANCE_VALUE Distance 98 TR...

Page 46: ...HISTORY_LOG8 Echo History 8 126 ECHO_HISTORY_LOG9 Echo History 9 127 DELETE_ECHO_HISTORY Delete Echo History 128 SAVE_ECHO_CURVE Save Echo Curve 129 VIEW_ECHO_CURVE View Echo Curve 130 WAVEFORM_SUMMARY Waveform Summary 131 ECHO_CURVE_DATA Echo Curve Data 132 ECHO_DATA_INDEX Echo Data Index 133 DATA_LOG_SETUP Data Log Setup 134 DATA_LOG_SUMM_READ_REQ Log Summary Read Req 135 DATA_LOG_SUMMARY Data L...

Page 47: ... STRATEGY Strategy 4 ALERT_KEY Alert Key 5 MODE_BLK Block Mode 6 BLOCK_ERR Block Error 7 UPDATE_EVT Update Event 8 BLOCK_ALM Block Alarm 9 TRANSDUCER_DIRECTORY Transducer Directory 10 TRANSDUCER_TYPE Transducer Type 11 XD_ERROR Transducer Error 12 COLLECTION_DIRECTORY Collection Directory 13 MEAS_TYPE Measurement Type 14 VOLUME Volume 15 VOLUME_UNIT Volume Unit 16 LEVEL_VALUE Level 17 LEVEL_UNIT L...

Page 48: ...TABLE_PT_14 Volume Table Pt 14 42 VOLUME_TABLE_PT_15 Volume Table Pt 15 43 VOLUME_TABLE_PT_16 Volume Table Pt 16 44 VOLUME_TABLE_PT_17 Volume Table Pt 17 45 VOLUME_TABLE_PT_18 Volume Table Pt 18 46 VOLUME_TABLE_PT_19 Volume Table Pt 19 47 VOLUME_TABLE_PT_20 Volume Table Pt 20 48 VOLUME_TABLE_PT_21 Volume Table Pt 21 49 VOLUME_TABLE_PT_22 Volume Table Pt 22 50 VOLUME_TABLE_PT_23 Volume Table Pt 23 ...

Page 49: ...t Radar Transmitter PROFIBUS PA Output 64 STATUS_INDICATORS _2 Indicators Group 2 65 STATUS_INDICATORS _3 Indicators Group 3 66 STATUS_INDICATORS _4 Indicators Group 4 67 STATUS_INDICATORS _5 Indicators Group 5 68 TREND_VOLUME_VALUE Volume ...

Page 50: ...50 58 645 Pulsar Model R86 Non Contact Radar Transmitter PROFIBUS PA Output NOTES ...

Page 51: ...51 58 645 Pulsar Model R86 Non Contact Radar Transmitter PROFIBUS PA Output NOTES ...

Page 52: ...llowed Return Material Procedure So that we may efficiently process any materials that are returned it is essential that a Return Material Authorization RMA number be obtained from the factory prior to the material s return This is available through Magnetrol local representative or by contacting the factory Please supply the following information 1 Company Name 2 Description of Material 3 Serial ...