Magswitch MagJig
Operation and
Instruction Manual
Magswitch Technology Inc.
8774 Yates Drive #140
Westminster, CO 80031
www.Magswitch.com.au
This Magswitch MagJig is designed to hold a Magswitch Accessory, or one of your own designs
to any Ferromagnetic Surface. Using Patented Technology, this device has tremendous holding power as well
as a great amount of Shear Force Holding Strength to prevent sideways movement.
Read all instructions! Failure to follow all instructions listed below may result in an unsafe or dangerous condition.
General Information
o
All Magnets need to be
kept at a safe distance
from all magnetic storage devices, electronics and credit cards etc…
o
Ensure that the Magswitch MagJig is
stored in the “off” position
when not in contact with Ferromagnetic metals. The MagJig can be left
ON or OFF indefinitely without harm. When ON and near Ferromagnetic metals there will be a sudden and powerful attraction.
o
Never use a MagJig to lift or transport any materials,
although it is ideal for debris cleanup, nuts and bolts, metal shavings, etc…
o
DO NOT attempt to disassemble
or alter
the Magswitch MagJig; there are no user serviceable parts inside the device.
o
All Magswitch products are
designed for normal work/jobsite conditions
, do not use underwater or in a hazardous environment unless
specifically designed for that purpose
.
o
DO NOT use the MagJig if it is damaged or is not working properly
. Severe injury can occur if this device is not used properly and
safely.
o
DO NOT expose the MagJig magnets to temperatures above 176 deg Fahrenheit (80 Celsius)
. High temperatures will permanently
degrade the Magnet’s effectiveness and may result in an unsafe condition.
o
Not recommended for painted or finish coated surfaces
as these will reduce the magnetic bond and the finish may be damaged.
o
This product contains PTFE lubricant
. For MSDS information contact Magswitch.
o
MagJigs are designed to be installed into 3/4" thick non-Ferromagnetic materials.
If installing into thinner materials it is possible to
stack or shim the material to achieve 3/4" thickness.
The magnet base will protrude very slightly
, this is critical to ensure metal to metal
contact!
o
MagJig 95’s require a 30mm Forstner bit for installation. MagJig 150’s require a 40mm Forstner Bit to install.
o
Always keep the bottom of the magnet clean and free of debris and rust.
If needed wipe with WD40 or light oil
To use the MagJig
o
Never exceed the rated capacity
of the MagJig. MagJig 95’s are rated up to 15 pounds of shear force each under ideal conditions. MagJig
150’s are rated up to 30 pounds of shear force under ideal conditions.
o
Always
test the connection
before attempting to use the MagJig to ensure that it is capable of holding the material securely.
o
Numerous factors can negatively affect the strength
of the magnetic bond. Dirt, debris, oils and grease, painted surfaces and any gap
between the magnet and the metal surface will decrease the bond.
Ensure that the connection point is clean
and free of these factors.
o
Thicker metals will be held more strongly than thinner metals.
E.g.: 1/4" steel will be held more strongly than thin gauge metals.
o
Magswitch recommends that
only non-Ferromagnetic materials
be used as a holder for your Jig or Fixture.
Wood, Plastics and
Aluminum
are all non-Ferromagnetic materials that make for excellent attachments.
o
Avoid sudden jerking or Shock force
as this will cause the MagJig to lose its hold or to move.
o
This MagJig is not designed to be used as a welding ground clamp
or as part of an electrical circuit.
o
For safe operation, the
bottom surface of the Magnet must always be Flat and Smooth
. If necessary, it is possible to sand the Magnet face
smooth using 400 grit sandpaper and a flat surface.
Always file any burrs
that would interfere with full contact.
MagJig Operation
o
The knob on this device must be turned clockwise 185 degrees until stops
in order to be turned “ON”. It is not possible to hold the
MagJig in place unless fully turned on.
o
DO NOT turn on unless in contact with Ferromagnetic Metal!
o
To release the MagJig, turn the knob counter clockwise until it stops
. The MagJig will
turn off and release Immediately
upon turning
the knob, Use Caution to ensure that it is safe to release the MagJig and that nothing will fall or become dangerous.
o
Always turn off power tools before turning the MagSquare ON or OFF to avoid injury.
o
This Magswitch MagJig is capable of
exceptional Break-Away force
holding power; Magswitch MagJigs are exceptionally strong in
Shear
Force
as well
. Prying force is the least powerful
of the holding capabilities and great care must be used when attempting to use this device
with Pry force.
See Illustration below.
Part Number 110177_2
Revision Date, September 2, 2008
