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Category : Product Improvement

Group : Brakes

Bulletin No : M/22/F17/09

Model : MKM 595/585 DI OIB

Date : 05/05/2016

Sub : Introduction of Pull type design in Oil Immersed Brakes (OIB).
Reason for Change : Design Optimization.

Modification :

1. Design of brake assy is changed from shaft type to pull type. Accordingly Brake actuating disc ramp 
  angle is changed from 21 degree to 18 degree.
2. Also Intermediate Discs (Steel) are changed from 3 nos. to 2 nos.

 

Existing Design

New Design

Shaft

Type

Auto

Swing

Arrestor

Manual

Swing

Arrestor

Pull

Type

Summary of Contents for MKM 595

Page 1: ...rakes OIB Reason for Change Design Optimization Modification 1 Design of brake assy is changed from shaft type to pull type Accordingly Brake actuating disc ramp angle is changed from 21 degree to 18...

Page 2: ...XbH a nwb Q mBn H m J m h BgHo AZwgma oH E MwEqQ J S H a n E Jb H mo 21 S J r go XbH a 18 S J r H m J m h 2 gmW hr B Q a r S EQ S H Q rb H s g m H mo r 3 go XbH a 2 H m J m h m OyXm S OmBZ Z m S OmBZ...

Page 3: ...06507792B1 11 162 6 WASHER Plain Added 006512578C1 4 162 7 NUT Hex Headed Pull Rod Added 006507789B1 2 162 8 LEVER Brake Actuating Added 006512579C1 4 162 9 BLOCK Trunion Adjuster End Added 006507788B...

Page 4: ...162 6 dm ea boZ Omo S m J m h 006512578C1 4 162 7 ZQ h g hoS oS nwb am S Omo S m J m h 006507789B1 2 162 8 brda oH E MwEqQ J Omo S m J m h 006512579C1 4 162 9 bm H Q Z Z ES O Q a E S Omo S m J m h 00...

Page 5: ...503432C1 10 162 31 LEVER Brake LH 007607066C1 Deleted 1 162 20 32 LEVER Brake RH 007607065C1 Deleted 1 162 20 33 CIRCLIP 001127629R2 Deleted 2 162 21 34 PIN Cotter 000103374 Deleted 2 162 35 SEAL Oil...

Page 6: ...07607066C1 hQ m m J m h 1 162 20 32 brda oH RH 007607065C1 hQ m m J m h 1 162 20 33 gap bn 001127629R2 hQ m m J m h 2 162 21 34 nZ H moQ a 000103374 hQ m m J m h 2 162 35 grb Am b 006503935B91 hQ m m...

Page 7: ...00007 595 DI NLJH03246 NLGB03477 NLGY00946 NLGH01426 NLGN00581 NLBH02034 NLEB03255 50 CAGE Bearing Bull Pinion Shaft RH Cpte 595 DI OIB 006501002B1 006501002B2 1 As A Set 144 22 51 SHAFT Brake Pedal C...

Page 8: ...Q RH Cpte 595 DI OIB 006501002B1 006501002B2 1 EH goQ Ho n 144 22 51 em Q oH noS b Cpte 595 DI OIB 006501693C11 006512490C91 1 155 11 52 noS b oH Cpte LH 595 BP OIB 007608831B92 006514760B91 1 155 2 5...

Page 9: ...mbly that friction disc alone can be replaced with new one DONT S 1 Do not disturbed the manual swing arrester When the brakes are new as it is already set 2 Do not clean the friction disc with chemic...

Page 10: ...m hr B Vo mb H a 11 AJa oH Ego br H moB EH eZ S H g d g H s gr m go ZrMo VH Kg JB hmo Vmo Ho db Cg eZ S H H mo ZB S H go Xbm Om gH Vm h Eogm Z H a 1 O o g ZB hm Vmo ZwAb p d J Eao Q a Ho gmW H moB N o...

Page 11: ...mbly from the Tractor frame Note Take care of friction disc from falling damage 9 In case the friction discs and Intermediate discs are not coming out from the splined shaft Remove the Brake housing a...

Page 12: ...oH H mo S r ES O Q H a 2 oH noS b aQ Z p J H mo ZH mb 3 oH Am naoqQ J brda go Ow S o AmB mo Q H mo ZH mb X 4 S oZ bJ H mo ZH mb H a Am b H mo mha ZH mb X Am a H gr gm Q o Cgo O m H a 5 oH hmCqgJ go Am...

Page 13: ...T APPLY GREASE EITHER TO STEEL BALLS OR IN THE BALL SEATINGS OF ACTUATING DISCS 4 Place the other actuating disc braking surface facing outside such a way that the spring holes in both the discs in al...

Page 14: ...H mo Xb H a ZB S H bJm b 5 E MwEqQ J y ZQ Ego br oqH J gVh H s Om M Iam M Ho ZemZ m H Q Z Ho ZemZ m JS T o Ho ZemZ Ho bE H a VWm AJa o m OyX hm Vmo Bgo Xb H a Z m bJmE 6 m b grqQ J Am a a n E a m H s...

Page 15: ...embly 25 Screw in the guide tool in their respective threaded hole Encircled in the below drawing 26 Liquid gasket Recommended by M s M M to be applied on the cover and the cover plate to be slided th...

Page 16: ...Am naoqQ J brda Ho nwb am S gao na N moQ m Q Z Z bm H hmo VWm X gao gao na S m d C h dm eg Am a p bQ n g go AnZr OJh na ZmE aI 19 oH hmCqgJ go Am naoqQ J brda H mo nZ go Q H a Am a XmoZm Va go B p bn...

Page 17: ...and brake pedal 41 After the linkages are assembled pedal travel to be set Note ENSURE THE PEDAL IS FREE IN THE SHAFT WITHOUT ANY ABNORMALITY 42 Fit the oil drain plug and tighten 43 Fit the oil inle...

Page 18: ...J Am naoqQ J brda Am a oH noS b H mo Q H a 41 qbHo O H mo Ego b H aZo Ho mX noS b Q db H mo goQ H a ZmoQ gw Zp MV H a H em Q noS b Zm H gr Agm m Vm Ho w V p W V h 42 Am b S oZ bJ H mo Q H a Am a H g...

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