Majestic DV360, Homeowner'S Installation And Operating Manual

Page 1: ...instructions If you cannot reach your gas supplier call the fire department WARNING IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY A FIRE OR EXPLO SION MAY RESULT CAUSING PROPERTY DAMAGE P...

Page 2: ...dow Frame Assembly Removal 21 Glass Cleaning 21 Replacement of Ceramic Hearth Panels 21 Installation of Logs 22 Ember Material Placement 23 Lava Rock 23 Flame Temperature Adjustment 23 Flame Character...

Page 3: ...needed your venting system should be cleaned 8 Keep the area around your fireplace clear of combustible materials gasoline and other flammable vapor and liquids This fireplace should not be used as a...

Page 4: ...3mm 41 1048mm C 36 914mm 42 1067mm D 24 622mm 28 724mm E 7 178mm 7 178mm F 6 152mm 6 152mm G 1 32mm 1 32mm H 19 489mm 23 591mm I 5 140mm 5 140mm J 25 635mm 31 787mm K 5 8 16mm 5 8 16mm L 10 273mm 10 2...

Page 5: ...1194mm B 37 953mm 41 1048mm C 36 914mm 42 1067mm D 24 622mm 28 724mm E 7 178mm 7 178mm F 6 152mm 6 152mm G 1 32mm 1 32mm H 19 489mm 23 591mm I 25 635mm 31 787mm J 5 8 16mm 5 8 16mm K 10 273mm 10 273mm...

Page 6: ...om 1 25mm Top 2 51mm J F G H I Mantel Leg Black Surround Face CFM164a O N M L K Side of Combustion Chamber CFM170 Fig 4b Combustible mantel leg minimum installation Mantel Mantel Leg from Side Ref Leg...

Page 7: ...ld Pressure 3 5 w c 10 0 w c Gas Specifications MAX MIN GAS INPUT INPUT MODEL FUEL CONTROL B T U H B T U H DV360RN Natural Gas Millivolt Hi Lo 30 000 21 000 DV360RP Propane Millivolt Hi Lo 30 000 21 0...

Page 8: ...point therefore it is not necessary to provide a 1 8 test point up stream of the control When using copper or flex connector use only ap proved fittings Always provide a union when using black iron pi...

Page 9: ...unit follow ing the steps below 1 Remove the 10 screws securing outer collar adapter to fireplace Fig 10 2 Set outer collar adapter aside 3 Remove insulation from top of unit and discard Remove the f...

Page 10: ...ere must not be any obstruction such as bushes garden sheds fences decks or utility buildings within 24 610mm from the front of the termination hood Do not locate termination hood where excessive snow...

Page 11: ...assy I Clearance to service regulator vent outlet 3 91cm 3 91cm J Clearance to nonmechanical air supply inlet 6 15cm for appliances 10 000 6 15cm for appliances to building or the combustion air inlet...

Page 12: ...lock pipe it is not necessary to use sealant on the joints The only areas of the venting system that need to be sealed with high temperature silicone sealant are the collars on the fireplace and term...

Page 13: ...located on the rear wall behind the appliance Only Vermont Castings Majestic Products venting components are approved to be used in these applications See Venting Components listed for different insta...

Page 14: ...wnward slope away from the appliance when connecting the vent or elbow Step 5 Guide the venting through the vent hole as you place the appliance in its installed position Guide the 4 102mm and 7 178mm...

Page 15: ...rizontal vent run level height maintained the horizontal vent length is reduced by 36 914mm Fig 26 27 This does not apply if the 90 elbows are used to increase or redirect a vertical rise Fig 24 3 x 9...

Page 16: ...sheet metal screws supplied Install firestop assembly Fig 30 8 Screws 2 Adjustable Zero Clearance Sleeve Firestop 8 Screws 2 8 Screws 2 Adjustable Zero Clearance Sleeve Max Length 12 305mm Fig 30 Adj...

Page 17: ...t the required vent terminal clearances of 12 305mm above grade level a snorkel kit is recommended It allows installation depth down to 7 178mm below grade level The 7 178mm is measured from the cente...

Page 18: ...vent system using a maximum of two 90 elbows Fig 35 Up to two 45 elbows may be used within the horizontal run For each 45 elbow used on the horizontal plane the maximum horizontal length must be redu...

Page 19: ...is above the flashing Fig 40 9 Install storm collar and seal around the pipe 10 Add additional vent lengths for proper height Fig 39 11 Apply high temperature sealant to 4 and 7 collars of vertical ve...

Page 20: ...TDVSNORK for Below Grade Installation 45 Elbow 7TDV45 for Rear Vent to Vertical Vent or Vertical Horizontal Offsets 90 Transition Elbow 7TDVRT90 for Rear Vent to Vertical Vent 90 Elbow 7TDV90 Vertical...

Page 21: ...herefore recommended the glass be cleaned two or three times with a non ammonia household cleaner and warm water gas fireplace glass cleaner is recommended After the initial cleaning process the glass...

Page 22: ...urner right side Align log s bottom holes with right bracket log locator studs 6 Place ember material on top of burner See Ember Material Placement Section 7 Place top left cross log onto locator notc...

Page 23: ...them to the pictorials illustrated below Figs 48 49 50 If any of the flames appear abnormal call a service person Fig 50 Correct burner flame appearance for DV580 model LG121 Yellow Flame Red Glow Fig...

Page 24: ...h must be lit manually When lighting the pilot follow these instructions exactly B BEFORE LIGHTING smell all around the heater area for gas Be sure to smell next to the floor because some gas is heavi...

Page 25: ...nsmitter will now work with the receiver valve If the switch continues in the RE MOTE position the transmitter will now control the main valve flame modulation level and fan control 7 If the manual sw...

Page 26: ...the thermostat function in the AUTO mode push the time and down keys simultaneously for at least 3 seconds To Change Batteries 1 Remove cover on the backside of the transmitter Install 3 AAA batteries...

Page 27: ...r Code will clear itself after approxi mately 1 minutes and return to normal operation If the setting is above room temperature on the transmitter does the main valve and fan turn on If the setting is...

Page 28: ...it period Cycle switch once and leave in remote Press any key on transmitter for recognition operation Local Path Move switch from local to remote Press any key on transmitter Move switch back to loca...

Page 29: ...ll Wiring Connections Replace Piezo Ignitor Supply Line Hooked Up Shutoff Valve Open PILOT STAYS LIT For Air In The Lines Thermopile Needs A Min 325mv Adjust Pilot Flame Height All Wiring Connections...

Page 30: ...wire accross terminals at wall switch if burner comes on replace defective wall switch If okay jumper wires across wall switch wires at valve if burner comes on wires are faulty or connections are ba...

Page 31: ...e kit Tighten the screws securely Ref torque 25 in lb Fig 56 3 Install the enclosed conversion label F to the valve body where it can easily be seen Fig 56 Valve conversion is complete Conversions mus...

Page 32: ...pen LP 4 Remove air shutters from burner pan by removing shutter retaining screw then air shutter Fig 59 5 Install air shutters supplied in kit on burner pan Replace shutter retaining screw For conver...

Page 33: ...on when arrow is close to blue screw It will not snap at LP Red position Fig 64 Manifold Assembly Orifice Log Support DV580 Pilot Location Fig 65 Remove manifold assembly CO101a Burner Pan DV360 Pilot...

Page 34: ...valve and gas valve on and test for leaks Use a 50 50 solution of liquid soap and water to test for leaks at gas fittings and joints Apply water soap solution with brush only do not over apply NEVER...

Page 35: ...livolt gas valve Most of these components may require only an occa sional checkup and cleaning and some may require adjustment If repair is necessary it should be performed by a qualified technician L...

Page 36: ...27 32 28 29 33 34 39 40 41 42 43 10b 49 50 53 54 55 56 57 58 59 LOCAL REMOTE ON PILOT OFF L E D 60 61 65 63 62 64 12 51 52 66 67 68a b 2261 DV360 580 Vermont Castings Majestic Products reserves the ri...

Page 37: ...m Frame Window Pb w two magnets 57483 20002072 16 Louvre Assembly Top 10000039 20002380 17 Louvre Assembly Bottom 10000040 20002381 18 Bottom Louvre Hinge 52356 52356 19 Deflector Top 54364 54364 20a...

Page 38: ...9 Firestop 52523 52523 50 Zero Clearance Sleeve 54623 54623 51 7 Starter Pipe 56054 56054 52 4 Starter Pipe 56053 56053 53 Plate Cover Air Inlet Ass y 20002461 20002461 54 Gasket Plate Air Inlet 10002...

Page 39: ...636 DV580RN Kit 20002130 DV580RFN Serial s starting at I11K0001272002 Kit 20004850 DV580RFN Serial s up to I11K0001272041 Kit 20003638 LP to Natural Gas DV360RP Kit 20002123 DV360RFP Serial s starting...

Page 40: ...t for convenient access 4 The power supply may be connected in 2 ways Method A Route the 6 1 8m lead fitted to the unit to a con veniently located wall socket Method B If the EB 1 receptacle box Pt ZA...

Page 41: ...lace heat shield logs and window frame assem bly Decorative Bay Windows The bay window kit is available for the DV360 only Installation Remove the existing louvre assembly top Assemble the Bay Window...

Page 42: ...fire parts com...

Page 43: ...the damage is found to be the fault of the manufacturer repairs will be authorized at no charge to the customer parts and or labor Any part and or component replaced under the provisions of this warr...

Page 44: ...nt Castings Majestic Products Efficiency Ratings Model EnerGuide Ratings Steady State D O E Fireplace Efficiency Fan OFF Fan ON AFUE DV360RN 53 82 83 64 DV360RP 53 83 84 64 DV360RFN 53 82 83 64 DV360R...