Manitowoc CrystalCraft Premier, Installation, Operation And Maintenance Manual

Page 1: ...umber 000016662 Rev 00 4 21 CrystalCraft Premier Model USE0050 Installation Operation and Maintenance Manual Original Document Caution Read this instruction before operating this equipment Engineered for Ease ...

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Page 3: ...Warning Follow these precautions to prevent personal injury during installation of this equipment Installation must comply with all applicable equipment fire and health codes with the authority having jurisdiction To avoid instability the installation area must be capable of supporting the combined weight of the equipment and product Additionally the equipment must be level side to side and front ...

Page 4: ...s to prevent personal injury during use and maintenance of this equipment It is the responsibility of the equipment owner to perform a Personal Protective Equipment Hazard Assessment to ensure adequate protection during maintenance procedures The on site supervisor is responsible for ensuring that operators are made aware of the inherent dangers of operating this equipment Do Not Store Or Use Gaso...

Page 5: ...ensions 9 Clearances 9 Minimum Cut Out For Built In Installations 9 Ice Machine Location 10 Electrical Service 10 Voltage 10 Minimum Circuit Ampacity 11 Electric Requirements 11 Water Supply and Drain Requirements 11 Water Supply 11 Water Inlet Lines 11 Drain Connections 12 Water Supply And Drain Line Sizing Connections 12 Step by Step Installation Procedure 12 Leveling The Ice Machine 13 Leg Opti...

Page 6: ...emedial Cleaning Procedure 18 Clean button operation 18 Detailed Descaling and Sanitizing Procedure 19 Removal of Parts for Descaling Sanitizing 20 Top Cover 20 Water Curtain 20 Ice chute 21 Water Trough 21 Spray Bar Water Pump and Hose 21 Spray Bar Disassembly 21 Bin Light 22 Water Filter 22 Ice Machine Inspection 22 Exterior Cleaning 22 Cleaning the Condenser 22 Removal from Service Long Term St...

Page 7: ...e only descaler and sanitizer approved for use with Manitowoc products ARCTIC PURE WATER FILTER SYSTEM Engineered specifically for Manitowoc ice machines This water filter is an efficient dependable and affordable method of inhibiting scale formation filtering sediment and removing chlorine taste and odor Model Serial Number Location These numbers are required when requesting information from your...

Page 8: ...s the day the ice machine is installed WARRANTY REGISTRATION Completing the warranty registration process is a quick and easy way to protect your investment Scan the QR code with your smart device or enter the link in a web browser to complete your warranty registration WWW MANITOWOCICE COM SERVICE WARRANTY WARRANTY REGISTRATION Registering your product insures warranty coverage and streamlines th...

Page 9: ...ype see Electrical Service Must have cold water supply line available at Ice Machine see Water Supply and Drain Requirements Clearance and air temperatures must be met see Location of Ice Machine If built into a cabinet ice machine must be removable for yearly cleaning procedure see Interior Cleaning and Sanitizing in section 3 Ice Machine Dimensions Clearances The ice machine may be built into a ...

Page 10: ...y Electrical Service Prepare electrical circuit before installation of your ice machine Installation requires a grounded three prong polarized receptacle with a separate fuse circuit breaker in an electrical service box VOLTAGE The maximum allowable voltage variation is 10 of the rated voltage at ice machine start up when the electrical load is highest All electrical work including wire routing an...

Page 11: ...tional drain pump must be purchased if a gravity drain is not possible Both drain methods require routing to an open site drain Do not connect directly to drain line as bacteria from drain line may contaminate the ice machine The included water filter is designed to inhibit scale formation filter sediment and remove chlorine odor and taste The life expectancy of the water filter is 6 months during...

Page 12: ...um Inside Diameter Step by Step Installation Procedure 1 Prepare the site by following the instructions under Electrical Service and Water Supply and Drain Requirements 2 Remove ice machine from carton 3 Inspect for damage 4 Remove literature warranty packet and drain hose from inside the ice machine 5 Adjust leg levelers or install optional legs Refer to Leveling The Ice Machine on page 13 6 Reve...

Page 13: ...sembly into the ice machine s wire assembly Slide drain pump into cavity 4 Swap out existing Bin Drain Tube for Bin Drain Tube packaged with drain pump 5 Route the vent tube and outlet tube 6 Reassemble ice machine NOTE See instructions packaged with drain pump for details Upon activation be sure to check all connections for water leakage Before Starting the Ice Machine The ice machine must be san...

Page 14: ... routed to an open site drain Are all electrical leads free from contact with refrigeration lines and moving equipment Has the owner operator been instructed regarding maintenance and the use of Manitowoc Descaler and Sanitizer Has the warranty registration information been completed online at www manitowocice com Service Warranty Warranty Registration Has the ice machine and bin been sanitized Wh...

Page 15: ...he 8 hour light and initiate an eight hour delay period Pressing the button a fourth time will cancel the delay cycle REPEAT ICE DELAY PERIOD EVERY 24 HOURS 1 Press the power button to start the ice machine 2 Press and hold the ice delay button for 3 seconds 3 Pressing the ice delay button will energize the 2 hour light and initiate a two hour delay period every 24 hours 4 Pressing the ice delay b...

Page 16: ...utomatic Shut Off The level of ice in the storage bin controls the ice machine shut off When the bin is full ice will either contact the bin thermistor or hold the water curtain open which stops the ice machine The ice machine remains off until ice no longer contacts the bin thermistor and or the water curtain The increase in temperature will restart the ice machine step 1 Service Limits Service l...

Page 17: ...n a manner inconsistent with their labeling Read and understand all labels printed on bottles before use Maintenance Procedure Weekly Semi Annual Annual After Prolong Shutdown Clean Cabinet exterior X X X X Sanitize Ice Bin X X X Clean Evaporator X X X Sanitize Evaporator X X X Clean Condenser Coil X X X Change Water Filter X X X Check Ice Quality X X X X Cleaning and Sanitizing Procedures Ice mac...

Page 18: ...l Amount of Descaler USE0050 4 ounces 120 ml Step 4 Press and hold the clean button for 3 seconds Step 5 Wait until the water pump sprays water onto the evaporator approximately 3 minutes then add the prepared Manitowoc Descaler by lifting the water curtain and pouring directly into the spray area Step 6 Press the power button to have the ice machine stop at the end of the clean cycle The ice mach...

Page 19: ...ponents The solution will foam when it contacts lime scale and mineral deposits once the foaming stops use a soft bristle nylon brush sponge or cloth NOT a wire brush to carefully clean the parts Step 10 Place floats in a small container filled with descaler water solution to soak Step 11 While components are soaking use the other 1 2 of the descaler water solution and a nylon brush or cloth to cl...

Page 20: ...s with clear water 7 Soak the removed parts in a properly mixed solution of sanitizer for 5 minutes 8 Use a soft bristle nylon brush sponge or cloth NOT a wire brush to carefully sanitize the parts 9 Use the sanitizing solution and a spray bottle sponge or cloth to sanitize wipe the interior of the ice machine and bin 10 Do not rinse sanitized areas when using Manitowoc Sanitizer 11 Install the re...

Page 21: ...until water pump disengages and electrical connector is visible 3 Disconnect the electrical connector 4 Remove the water pump from ice machine 5 Remove clamp from hose to remove from pump 6 Do not soak the water pump in descaler or sanitizer Wipe the pump and ice machine base clean SPRAY BAR DISASSEMBLY The spray bar supplies water to the individual ice making cups Water from the water pump sprays...

Page 22: ...p any fallen ice or water spills as they occur CLEANING THE CONDENSER A dirty condenser restricts airflow resulting in excessively high operating temperatures This reduces ice production and shortens component life Clean the condenser at least every six months Shine a flashlight through the condenser to check for dirt between the fins Compressed air can be blown through the condenser fins This pro...

Page 23: ...e ice machine Ice machine is not level Level the ice machine Low air temperature around ice machine air cooled models Air temperature must be at least 40 F 4 C Ice machine does not cycle into harvest mode Harvest float switch is dirty Clean and sanitize the ice machine Harvest float switch wire is disconnected Connect the wire Harvest float switch is out of adjustment Adjust the harvest float swit...

Page 24: ...ON The service LED will flash when one of the five service limits are exceeded When the service button is pressed the LED will flash the corresponding number for the fault condition For example if service limit 2 occurred the service light will flash twice Only the most recent service limit is saved to memory Service limits are stored in memory for 100 cycles then erased SERVICE LIMIT 1 LONG FREEZ...

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Page 26: ...MANITOWOC ICE 2110 SOUTH 26TH STREET MANITOWOC WI 54220 800 545 5720 WWW MANITOWOCICE COM 2021 Welbilt Inc except where explicitly stated otherwise All rights reserved Part Number 000016662 Rev 00 4 21 ...