Martin Brush Cleaner, Installation Instructions Manual

Page 1: ...MARTIN Brush Cleaner with external Motor Installation Instructions M3289UK ...

Page 2: ... Martin Engineering GmbH M3289UK 01 17 ...

Page 3: ... the installation 10 4 1 Before the installation 10 4 1 1 Required materials and tools 10 4 1 2 Preparatory measures 10 5 Installation 11 5 1 Safety information 11 5 2 Installation process 12 5 2 1 Determination of the installation position 12 5 2 2 Installing the tensioner 16 5 2 3 Installing the cleaner 17 5 2 4 Electrical connection 19 5 2 5 Centring the mainframe beneath the conveyor belt 20 5...

Page 4: ...9 9 Part numbers 40 9 1 Explanation of part numbers 40 9 2 MARTIN Inspection doors 40 9 3 Installation manuals 41 9 4 Warning labels Warning tags 41 9 5 Accessories and options 41 9 5 1 Inspection doors 41 9 5 2 Cleaning elements 41 9 6 Martin Brush Cleaner 42 9 6 1 Technical Specification Angular Gear Motor 46 10 Declaration of Incorporation 47 ...

Page 5: ...es without prior notification Earlier documents then lose their validity Martin Engineering s General Terms of Sales and Delivery shall apply 2 1 3 Exclusion of liability Martin Engineering guarantees the flawless function of its product in accordance with its advertising the published product information and its technical documentation Martin Engineering shall assume no liability for efficiency a...

Page 6: ... IEC Guide 37 Installation instructions for products used by consumers 1995 Edition DIN 1421 Arrangement and numbering in texts Edition 1983 01 DIN EN ISO 12100 Safety of machinery General principles for design Risk assessment and risk reduction Edition 2011 03 DIN ISO 16016 Technical product documentation Protection notices for restricting the use of documents and products Edition 2007 12 DIN EN ...

Page 7: ...ents a possibly hazardous situation which could lead to serious bodily injuries or death if not avoided CAUTION Represents a possibly hazardous situation which could lead to minor bodily injuries and or property damage if not avoided NOTE Contains comments about the installation and or the product s usage to point out situations which cause neither personal injury nor property damage but include i...

Page 8: ...TIN installation brackets can be used on open transfer systems Martin Engineering or one of its representatives can assist with the positioning or with special solutions in cases where the installation conditions are complicated such as insurmountable static components or a head pulley as the tensioning station 2 2 2 Usage in explosion protected areas This product may not be used in explosion enda...

Page 9: ...before the system is started up The flawless execution of all operating steps must be tested before the conveyor system can be started up again Please observe all information on the installation and start up of the product 2 3 2 Duties of the owner operator This product s owner operator must ensure that this product is installed serviced and used solely by those persons who know the rules regardin...

Page 10: ...stle materials can be selected for a very large range of applications For this there are two different materials polyester and brass available that are specified in more detail in the technical data sheet These are available for selection in three different bristle patterns full spiral shaped and straight Only the same material and bristle pattern type can be used together A mixture of different m...

Page 11: ...Description of the product 3 2 Type clarification There are three different bristle patterns available in the brushes for the product A selection matrix for usage options is shown in the appropriate data sheet full trim spiral shaped straight ...

Page 12: ...d have it confirmed by the shipper All damaged products must be kept for inspection 3 The delivery should include the following parts depending on the scope of the order Brush cleaners incl two tensioners Two Conveyor Products Warning Labels Part no 23395 Installation instructions 4 Report any missing or damaged parts to Martin Engineering or one of its authorised dealers NOTE Perform the inspecti...

Page 13: ...enance work is carried out ensure that all power sources to the conveyor belt system and its accessories are switched off and secured against unauthorised reactivation Use warning signs WARNING RISK OF EXPLOSION Increased risk when using a cutting torch or welding device in closed rooms Check the gas and dust content of the air before usage NOTE The chute wall on which the angular geared motor is ...

Page 14: ... process for the secondary cleaner and the tensioner is described in the supplied installation instructions An overview of the installation steps follows Various on site conditions requiring different work steps are possible for the installation These are presented as follows Installation on an encapsulated transfer system Follow the instructions given in Section 5 2 2 Installation on an encapsula...

Page 15: ...e secondary cleaner should ideally be installed near a head pulley or a counter pressure roller The clearance should not be more than 200 mm NOTE The installation position is to be so selected that sufficient space is available for the installation of the MARTIN brush cleaner This distance should lie at least 350 mm outside the chute wall on the operator side and at least 100 mm on the opposite si...

Page 16: ...nveyor belt B Centre point of the driving drum C Exit point of the conveyor belt from the driving drum D Slot E Installation holes in the tensioner F Position of the brush ends of the conveyor belt cleaner 90 140 E 13 5 305 180 45 80 R45 min 50 max 200 Conveying direction A B C D F ...

Page 17: ... drum Extend the vertical centreline to determine the point C 3 Mark a position F Fig 2 at a distance from 50 to no more than 200 mm in the conveying direction A Fig 2 from the point at which the belt leaves the head pulley C Fig 2 4 Draw a vertical line at this position F Fig 2 going downwards at a right angle to the conveyor belt 5 Use the dimensions from Figure 2 to mark the installation holes ...

Page 18: ...ineering GmbH 16 M3289UK 01 17 Installation 5 2 2 Installing the tensioner 1 Attach the tensioner 1 Fig 3 to the chute wall using the installation holes shown in Fig 2 2 Repeat step 1 on the opposite side Fig 2 1 ...

Page 19: ...ig 4 4 Insert the feather key into the axle if not already done WARNING RISK OF INJURY The secondary cleaner is heavy and can cause serious injuries if it is dropped during lifting or moving Always use a suitable lifting device or engage the help of several persons when lifting the brush cleaner Do not stand under hanging loads NOTE Check the oil level in the angled gearbox of the motor before ins...

Page 20: ... Fig 4 NOTE Make sure that the feather key 2 Fig 5 lies in the keyway 1 Fig 5 of the axle NOTE The mounting plate must be installed from below onto the tensioner The angled gearbox motor should always be placed on the shaft flush with the conveyor belt Fig 5 NOTE The angled gearbox motor 1 Fig 6 can only be mounted in the transport direction 2 Fig 6 on the left side a changeover to the right side ...

Page 21: ...e applicable regulations Observer the installation instructions and wiring diagrams supplied with the product The angled gearbox motor must run such that the cleaning elements move in the opposite direction to that of the conveyor belt NOTE Observe instructions in the manufacturer documentation on making electrical connections Fig 6 NOTE Check the rotational direction of the cleaning elements befo...

Page 22: ...track running can cause damage to the conveyor belt edge and or the cleaning elements Alignment of the secondary cleaner in accordance with the following instructions NOTE The following displays are examples and can differ from the secondary cleaner actually used Fig 7 Pos Description 1 Chute wall 2 Driving drum 3 Cleaning elements NOTE The conveyor belt must protrude around 50 to 100 mm from the ...

Page 23: ... the brush elements will shift on the main axle 2 Loosen locking collar 1 Fig 9 and adjusting ring 5 Fig 9 on both sides 3 Shift the cleaning elements so that clearance A is equal to clearance B 4 Tighten adjusting ring 5 Fig 9 and securing ring 1 Fig 9 on both sides Fig 8 1 2 1 2 ...

Page 24: ...lements parallel to conveyor belt 1 Measure the clearance on both sides between the mainframe and the head pulley or counter pressure roller Fig 9 Pos Description 1 Plan view of cleaning elements 2 Driving drum 3 Driving drum axis 4 Chute wall NOTE The measurements must be the same on both sides If not the tensioners must be re positioned 4 1 3 2 A A ...

Page 25: ...e the dimensions are correct and the secondary cleaner aligned this can be attached accordingly If this is not the case then the mainframe must be reinstalled or repositioned Fig 10 Pos Description 1 Driving drum 2 Driving drum axis 3 Cleaning elements 4 Chute wall WARNING RISK OF INJURY The mainframe may not protrude more than 10 mm beyond the chute wall Otherwise there is a danger of injury from...

Page 26: ...e MARTIN brush cleaner achieves the desired cleaning result CAUTION RISK OF DAMAGE Excessive or uneven tightening of the conveyor belt cleaner on the conveyor belt can cause material damage Only adjust conveyor belt cleaner according to specifications and also ensure that the adjustments on both sides are the same NOTE After the installation the secondary cleaner must be adjusted to the conveyor b...

Page 27: ... Repeat working steps on the opposite side 6 If the cleaning elements are in the correct position tighten the clamping screws 1 Fig 12 7 Tighten the securing nut 4 Fig 12 8 Tighten the lock nut 2 Fig 12 Fig 11 Pos Description 1 Clamping screw 2 Securing nut 3 Adjusting screw 4 Lock nut 1 2 3 4 ...

Page 28: ...or on the customer s conveyor system CAUTION FLYING OBJECTS Forgotten tools or installation parts can fall off of the running conveyor belt and cause minor injuries and property damage Always remove any tools from the installation site and conveyor belt upon completion of the installation work before switching on the power supply WARNING RISK OF INJURY Body parts and or clothing may get caught and...

Page 29: ...ormal As soon as the cleaning elements have adapted to the contour of the conveyor belt this phenomenon ceases Bulk material accumulation No bulk material may accumulate between the cleaning elements and the return side 7 Note the corresponding information in Section 7 Troubleshooting in cases of excess wear bulk material accumulation or other problems ...

Page 30: ...ING Body parts and or clothing may get caught and pulled in by rotating parts or by the moving conveyor belt Before any installation or maintenance work is carried out ensure that all power sources to the conveyor belt system and its accessories are switched off and secured against inadvertent reactivation Use warning signs ...

Page 31: ...ts for wear damage and missing parts NOTE Maintenance inspections must be performed at least once a week Shorter maintenance intervals may be required depending on the operating conditions NOTE Read this section completely before starting any kind of work WARNING RISK OF INJURY Body parts and or clothing may get caught and pulled in by rotating parts or by the moving conveyor belt Shut off the pow...

Page 32: ...eight of the fixing screws on the shaft or must still have at least an outer diameter of 90 mm otherwise this can lead to serious material damage Inspect cleaning elements regularly and replace in time CAUTION FLYING OBJECTS Forgotten tools or installation parts can fall off of the running conveyor belt and cause minor injuries and property damage Always remove any tools from the installation site...

Page 33: ... temperatures from 30 C to 120 C or 75 C continuous temperature Refer to the corre sponding documentation of the pillow blocks for additional infor mation Relubrication intervals and quantities need to be defined as nee ded The manufacturer specifies 60 000 h for speeds under 200 rpm WARNING RISK OF INJURY Body parts and or clothing may get caught and pulled in by rotating parts or by the moving c...

Page 34: ...e carrying out maintenance work or before de installation The following steps are necessary for this 1 Loosen the clamping screws 1 Fig 14 2 Loosen the lock nuts 2 Fig 14 3 Loosen the securing nuts 4 Fig 14 Tab 6 Description of nuts and screws Fig 13 Pos Description 1 Clamping screw 2 Securing nut 3 Adjusting screw 4 Lock nut 1 2 3 4 ...

Page 35: ... Maintenance 4 Turn adjusting screw 3 Fig 14 in the clockwise direction to lower the brush cleaner 5 Repeat working steps on the opposite side NOTE Lower the MARTIN brush cleaner so that the cleaning elements no longer touch the conveyor belt ...

Page 36: ...evel firm surface or secure appropriately CAUTION RISK OF INJURY The angled gearbox motor can be turned out of the way during the dismantling Secure angled gearbox motor before dismantling NOTE The old and new cleaning elements should always be the same material and pattern type NOTE Make sure that the electrical power cable does not remain hanging and is not subjected to any mechanical strain Sec...

Page 37: ...llow block 3 Fig 15 and pull it and the main shaft with the pillow blocks from the chute 4 Loosen screws in the locking ring 1 Fig 16 and the adjustment ring for the zigzag system 2 Fig 16 at one side and pull off from the main shaft Fig 14 Fig 15 De installation of the cleaning elements 1 3 4 2 1 2 ...

Page 38: ... Martin Engineering GmbH 36 M3289UK 01 17 Maintenance 5 Worn cleaning elements 1 Fig 17 can now be replaced 6 Install the secondary cleaner as in Section Installing the cleaner Fig 16 1 ...

Page 39: ...ain until the fault has been recognised and cleared Symptom Cause Remedy High wear on the cleaning elements noise or vibration The cleaner is too heavily loaded Reduce the tension in the tensioner see Section 5 2 8 Inadequate cleaning effect The cleaner loading is too lightly set Increase the pre tension of the tensioner Die bristles of the cleaning elements must be bent by approx 3 4 mm at the co...

Page 40: ...s used Excessive accumulation of material The cleaner loading is too lightly set Reduce the set distance of the cleaning elements to the conveyor belt Cleaning elements have increased material residues Install cleaning elements of a different trim type Uneven wear of the cleaning elements Cleaning elements are not evenly arranged under the conveyor belt Align the brush cleaner horizontally to the ...

Page 41: ...rotected against direct sunlight The best storage conditions are at temperatures ranging from 0 C to 30 C and 60 relative humidity Martin Engineering guarantees that the stored products will remain fully functional for at least 2 years under the storage conditions specified here 8 3 De installation The de installation is carried out in the reverse order to that of the installation see Section 5 2 ...

Page 42: ...standard rubber door up to 68 C 229 x 305 mm Part no CYAR 0912M 305 x 356 mm Part no CYAR 1214M 305 x 457 mm Part no CYAR 1218M 457 x 610 mm Part no CYAR 1824M 610 x 610 mm Part no CYAR 2424M 41580 aabccddeeffg hh a Belt width in inches b Brush pattern version F Full S Spiral shaped L Straight c Bristle material PB Polyester PBT BR Brass d Cleaning width in inches e Main shaft material MS Mild ste...

Page 43: ...system a MARTIN Inspection Door is recommended for improved accessibility during inspection and maintenance This can be purchased from Martin Engineering or a contracted dealer 9 5 2 Cleaning elements The cleaning elements for the MARTIN Brush Cleaner are available in various material and trim versions The appropriate type of material and trim is selected depending on the working conditions bulk m...

Page 44: ... Martin Engineering GmbH 42 M3289UK 01 17 Part numbers 9 6 Martin Brush Cleaner Fig 17 OL CW IL 35 10 4 11 13 3 5 6 8 7 2 1 9 12 422 140 max 633 min 503 90 13 5 ...

Page 45: ...Zack System Stellring Zick Zack System 41587 035 6 2 Tensioner for Brush Cleaner Spannvorrichtung für Bürstenreiniger 41589 A 7 2 Bearing mounting console Lager Montagekonsole 41591 8 1 Support plate for engine torque arm Aufnahmeblech für Motor Drehmomentstütze 41592 A 9 1 Feather keys DIN 6885 A 6 x 6 x 70 mm Passfeder 41588 A 06 06 70 10 2 Locking ring Sicherungsring 41593 035 A 11 4 HHC screw ...

Page 46: ...XXX 6 41580 36XXX28XXXXX 00 28 700 1450 1832 41581 36XXX 7 41580 42XXX36XXXXX 00 36 900 1600 1982 41581 42XXX 9 41580 48XXX40XXXXX 00 40 1000 1750 2132 41581 48XXX 10 41580 48XXX43XXXXX 00 43 1100 1750 2132 41581 48XXX 11 41580 54XXX47XXXXX 00 47 1200 1900 2282 41581 54XXX 12 41580 60XXX51XXXXX 00 51 1300 2050 2432 41581 60XXX 13 41580 66XXX59XXXXX 00 59 1500 2200 2582 41581 66XXX 15 41580 72XXX63...

Page 47: ...tem Teilenr Pos 2 41580 XXXXXXXXX11X 00 41582 11X 41580 XXXXXXXXX23X 00 41582 23X 41580 XXXXXXXXX40X 00 41582 40X 41580 XXXXXXXXX46X 00 41582 46X Part number Teilenummer PN Item Teilenr Pos 4 41580 XXXPBXXXXXXX 00 41586 10PBX 41580 XXXBRXXXXXXX 00 41586 10BRX Part number Teilenummer PN Item Teilenr Pos Type of brush pattern Ausführung des Bürstenbesatzes 4 41580 XXFXXXXXXXXX 00 41586 10XXF Full se...

Page 48: ...gular Gear Motor Operating voltage 110V 460V at 50 60 Hz 4 pole special voltages possible on request Output 0 55 kW Current consumption 1 55 A at 400V 50Hz Ingress protection IP55 Protection class ISO F Speed 135 rpm 50 Hz Peripheral speed 0 4 m s 50 Hz Operating temperatures 20 C to 60 C ...

Page 49: ...ets the following requirements Machinery Directive 2006 42 EC DIN EN 618 Equipment and systems for bulk materials DIN EN 1083 1 2 Power driven brushes The following harmonised standards were particularly applied DIN EN ISO 12100 Safety of Machinery Notified authority not required The installation instructions belonging to the product and the technical documentation are enclosed with the product in...

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