Maruson UltimaPro 33 HV 10K, User Manual

Page 1: ...AL Maruson T echnology Corporation 1351 Titan Way Brea CA92821 U S A Tel 1 714 870 6888 Fax 1 714 870 4888 Toll Free 1 888 MARUSON Website www MarusonUSA com E Mail Info MarusonUSA com All trademarks are the property of their respective owners ...

Page 2: ... responsibility or liability for loss or damages whether direct indirect consequential or incidental which might arise out of the use of such information The use of any such information will be entirely at the user s risk Information in this manual is subject to change without notice We make no commitment to update or keep current the information in this manual If you find information in this manu...

Page 3: ... INSPECTION 4 2 2 WIRING TERMINAL VIEW 5 2 3 SINGLE UPS INSTALLATION 5 2 4 UPS INSTALLATION FOR PARALLEL SYSTEM 13 2 5 SOFTWARE INSTALLATION 15 3 OPERATIONS 16 3 1 BUTTON OPERATION 16 3 2 SCREEN DESCRIPTION 16 3 3 AUDIBLE ALARM 38 3 4 SINGLE UPS OPERATION 38 3 5 PARALLEL OPERATION 40 3 6 FAULT CODE 42 3 7 WARNING CODE 43 4 TROUBLE SHOOTING 44 5 STORAGE AND MAINTENANCE 45 5 1 STORAGE 45 5 2 MAINTEN...

Page 4: ... on the UPS housing 1 3 Installation Do not connect appliances or devices which would overload the UPS e g big motor type equipment to the UPS output terminal Place cables in such a way that no one can step on or trip over them Do not block air vents on the housing of the UPS Ensure proper unit spacing of ventilation UPS came equipped with grounding terminal in the final installation phase connect...

Page 5: ...or nitrous oxide Connect grounding terminal of UPS to a grounding electrode conductor In accordance with safety standard EN IEC 62040 1 installation has to be provided with a Backfeed Protection system as for example a contactor which will prevent the appearance of voltage or dangerous energy in the input mains during a mains fault see figure 24 and respect the wiring diagram of Backfeed Protectio...

Page 6: ... that no liquid or other foreign objects can enter into the UPS system The UPS can be operated by any individuals with no previous experience 1 6 Standards Safety IEC EN 62040 1 EMI Conducted Emission IEC EN 62040 2 Category C3 Radiated Emission IEC EN 62040 2 Category C3 EMS ESD IEC EN 61000 4 2 Level 4 RS IEC EN 61000 4 3 Level 3 EFT IEC EN 61000 4 4 Level 4 SURGE IEC EN 61000 4 5 Level 4 CS IEC...

Page 7: ...e Parallel model We have detail installation and operation procedure of the Parallel Model in the following chapter 2 1 Unpacking and Inspection Unpack the package and check the package contents The shipping package should contain One UPS One user manual One monitoring software CD One RS 232 cable option One USB cable One parallel cable only available for parallel model One shared current cable on...

Page 8: ...iew Diagram 1 LV10K L HV 10K L 15K L Diagram 2 LV 10K L HV 10K L 15K L 20K L Rear Panel 20K L DUAL Rear Panel Diagram 3 LV10K L HV 10K L 20K L Diagram 4 LV10K L HV 10K L 20K L Input Output Terminal DUAL Input Output Terminal ...

Page 9: ... 30K L DUAL 40K L DUAL LV 15K L LV 20K L Rear Panel LV 15K L DUAL LV 20K L DUAL rear panel Diagram 7 HV 30K L 40K L LV 15K L Diagram 8 HV 30K L DUAL 40K L DUAL LV 20K L Input output terminal LV 15K L DUAL LV 20K L DUAL Input Output Terminal ...

Page 10: ...7 Diagram 9 HV 60KL LV 30KL front view Diagram 10 HV 80KL LV 40KL front view with door open with door open Diagram 13 HV 60KL HV 80KL LV 30KL LV 40KL Input Output Terminal ...

Page 11: ...allel model 5 Parallel port only available for parallel model 6 Intelligent slot 7 External battery connector terminal Only available for long run model 8 Line input circuit breaker switch 9 Maintenance bypass switch option 10 Input Output terminal Refer to diagram 3 4 7 8 and 13 for the details 11 Line input terminal 12 Output terminal 13 Input grounding terminal 14 Output grounding terminal 15 B...

Page 12: ... 4 LV 20KL LV 20KL DUAL HV 40KL HV 40KL DUAL 6 6 4 4 4 LV 30KL LV 30KL DUAL HV 60KL HV 60KL DUAL 4 4 1 1 4 LV 40KL LV 40KL DUAL HV 80KL HV 80KL DUAL 2 2 1 0 1 0 2 NOTE 1 The cable for HV 10K L and HV 10K L DUAL should be able to withstand over 20A current It is recommended to use AWG 14 or thicker wire for Phase and AWG10 or thicker wire for Neutral for safety and efficiency NOTE 2 The cable for H...

Page 13: ...ns for color of wires should be followed by the local electrical laws and regulations 5 Remove the terminal block cover at the rear panel of UPS Then connect the wires according to the following terminal block diagrams Connect the grounding earthing wire first when making other wire connections Remove the grounding earthing wire last when connecting the UPS NOTE For dual input model with single in...

Page 14: ...nal block wiring diagram for HV 30K L 40K L and LV 15K L 20K L Terminal block wiring diagram for HV 30K L 40K L DUAL and LV 15K L DUAL 20K L DUAL Terminal block wiring diagram for HV 60KL 80KL and LV 30KL 40KL ...

Page 15: ...ion The UPS should not be turned on during wiring connection Do not attempt to modify the standard model into the long run model In particular do not try to connect the standard internal battery to the external battery The battery type and voltage may be different risk of electric shock or fire may occurred Warning Only for long run model Make sure a DC breaker or other protective device between U...

Page 16: ...ec color position connection and conductance reliability of the wire should be verified Make sure the L N side is correct not reverse or short circuited 2 4 UPS Installation for Parallel System If the UPS is only for single operation you may skip this section 1 Install and wired the UPS according to the section 2 3 2 Connect the output wires of each UPS to an output breaker 3 Connect all output br...

Page 17: ...iagram of parallel system for HV 30K L 40K L and LV 15K L 20K L Wiring diagram of parallel system for HV 30K L 40K L DUAL and LV 15K L 20K L DUAL Wiring diagram of parallel system for HV 60KL 80KL and LV 30KL 40KL ...

Page 18: ...g diagram of parallel system for HV 60KL 80KL DUAL and LV 30KL DUAL 40KL DUAL 2 5 Software Installation For optimal computer system protection install UPS monitoring software to configure UPS shutdown operation ...

Page 19: ... five sub menus Control measure setting information and data log Touch any sub menu icon to enter into the sub screen MAIN Initializing CONTROL DATA LOG MEASURE ON OFF UPS BATTERY TEST MUTE ALL MEASURE1 MEASURE2 MEASURE3 GENERAL BASIC1 BASIC2 SETTING INFO ON OFF CHARGER DATALOG PARAMETERS CALIBRATION EEPROM TOUCH SYS PARAMETER PASSWORD INSTALL INFO VOL CALI CURR CALI INITIAL ELECTRICAL BATTERY MIS...

Page 20: ...ve sub menus Control measure setting information data log 3 2 2 Control screen Touch the icon to enter control sub menu DATALOG INFO SETTING MEASURE CONTROL HOME 20KVA Bypass Mode 19 52 36 2018 11 07 ON OFF UPS BATT TEST MUTE ALL ON OFF CHARGER Touch icon to return back to main screen no matter it s in any screen of any submenu ...

Page 21: ...R Turn On UPS YES NO DATALOG INFO SETTING MEASURE CONTROL HOME 20KVA Bypass Mode 19 52 36 2018 11 07 ON OFF UPS BATT TEST MUTE ALL ON OFF CHARGER Turn Off UPS YES NO TURN ON UPS TURN OFF UPS Battery Test It will show Battery Test if the UPS is not in test Touch Yes to start battery test Then it will show Battery testing during battery test period After few seconds battery test result will show on ...

Page 22: ...N OFF UPS BATT TEST MUTE ALL ON OFF CHARGER Cancel Mute All YES NO Mute All Cancel Mute all On Off Charger It will show Turn on Charger when the charger is off It will show Turn off Charger when the charger is on Touch YES to turn off or off the charger Or touch NO to cancel this operation Then the screen will return to the main screen Touch Back to return to CONTROL screen immediately DATALOG INF...

Page 23: ...ency OUTPUT VOL The real time value of R S and T output voltage RS ST TR voltage and frequency Measure screen page 2 OUTPUT W R S and T output power in watt OUTPUT VA R S and T output power in VA OUTPUT W R S and T output power watt in percentage OUTPUT VA R S and T output power VA in percentage Total watt and VA Total output load in watt and VA BATT Voltage Bus Voltage Charging Current Dischargin...

Page 24: ...d T phases Output current The real time value of output current in R S and T phases 3 2 4 Setting screen This sub menu is used to set the parameters of UPS Touch the icon to enter setting menu page There are 2 options Basic and Advanced Touch the icon to return to main screen Touch the icon to go back to previous menu NOTE Not all settings are available in every operation mode If the setting is no...

Page 25: ...quency will be fixed at the range of 40 75Hz This setting value will show on the status bar Service Contact Set the name of contact person and the maximum length is 18 characters Service Phone Set the service phone number Only 0 9 and are accepted The maximum length is 14 characters Service Mail Set the service email accounts up to two and the maximum length is 36 characters General screen page 2 ...

Page 26: ...equired to enter password 4 digits to access to the ADVANCE page Advance User To access to the Advance User Setting menu page the default password is 0000 If entered password is right the page will jump to setting screen If the password is wrong it will ask to enter again Password error page DATALOG INFO SETTING MEASURE CONTROL HOME 20KVA Bypass Mode 19 52 36 2018 11 07 ELECTRONIC BATTERY MISCELLA...

Page 27: ...ction is disabled The output frequency will synchronize with the bypass frequency within 45 55 Hz for 50Hz system or within 55 65 Hz for 60Hz system Disable is the default setting Bypass Forbid Enable Bypass forbid is allowed When selected it s not allowed for running in Bypass mode under any situations Disable Bypass forbid is not allowed When selected UPS will run in Bypass mode depending on Byp...

Page 28: ...etting H High voltage point for ECO mode The setting range is from Rated output voltage 5V to Rated output voltage 11V Rated output voltage 5V is default setting ECO FRE Range Set the ECO frequency range The setting range is from 46Hz to 54Hz when the UPS is 50Hz system and from 56Hz to 64Hz when the UPS is 60Hz system BATTERY DATALOG INFO SETTING MEASURE CONTROL HOME 20KVA Bypass Mode 19 52 36 20...

Page 29: ...Min UPS will shut down in setting minutes The countdown will start after confirming the pop up screen Restore Delay Min UPS will automatically restart in setting minutes after the UPS shuts down New Password Set up new password to enter ADVANCE User menu ADVANCE Maintainer DATALOG INFO SETTING MEASURE CONTROL HOME 20KVA Bypass Mode 19 52 36 2018 11 07 SYS PARAMETER INSTALL INFO VOL CALI CURR CALI ...

Page 30: ...after setting Max Charge Current One piece of charger There are twelve options 1A 2A 3A 4A 5A 6A 7A 8A 9A 10A 11A 12A Two pieces of charger There are twelve options 2A 4A 6A 8A 10A 12A 14A 16A 18A 20A 22A 24A BATT Number The total number of installed battery It s required to restart the UPS after setting The setting range is 16 20 16 is default setting Float VOL The setting point of battery float ...

Page 31: ...n VOL CALI VOL CALI Page1 Bus VOL BUS voltage calibration Click value columns and it will pop up Then each click is 0 1 no matter it s pressing up or down key Press up key to increase 0 1 and press down key to decrease 0 1 Press OK key to confirm the modification BATT VOL Battery voltage calibration Click value columns and it will pop up Then each click is 0 1 no matter it s pressing up or down ke...

Page 32: ...s pressing up or down key Press up key to increase 0 1 and press down key to decrease 0 1 Press OK key to confirm the modification Bypass VOL Bypass voltage calibration Click value columns and it will pop up Then each click is 0 1 no matter it s pressing up or down key Press up key to increase 0 1 and press down key to decrease 0 1 Press OK key to confirm the modification CURR CALI DATALOG INFO SE...

Page 33: ...e DATA LOG After clicking DATA LOG it will pop up a message board as shown in above screen Touch YES to clear the DATALOG page Touch Back or No to cancel this operation and back to INITIAL menu page DATALOG INFO SETTING MEASURE CONTROL HOME 20KVA StanbyMode 19 52 36 2018 11 07 SYS PARAMETER INSTALL INFO VOL CALI CURR CALI DATA LOG INITIAL PARAMETERS EEPROM TOUCH CALI CALI Initial the Parameters YE...

Page 34: ...ING MEASURE CONTROL HOME 20KVA StanbyMode 19 52 36 2018 11 07 SYS PARAMETER INSTALL INFO VOL CALI CURR CALI DATA LOG INITIAL PARAMETERS EEPROM TOUCH CALI CALI Initial the EEPROM YES NO INITIAL EEPROM Page EEPROM After clicking EEMPROM it will pop up a message board as shown in above screen Touch YES to clear all setting value in EEPROM Touch Back or No to cancel this operation and back to INITIAL ...

Page 35: ...quency will synchronize with the bypass frequency within 46 54 Hz for 50Hz system or within 54 64 Hz for 60Hz system Disable is the default setting Bypass Forbid Enable Bypass Forbid is enabled It s not allowed for running in Bypass mode under any situations Disable Bypass Forbid is disabled UPS will run in Bypass mode It is the default setting Electrical Setting Page 2 Bypass at UPS off Select th...

Page 36: ...e Set the ECO frequency range The setting range is from 48Hz to 52Hz when the UPS is 50Hz system and from 58Hz to 62Hz when the UPS is 60Hz system BATTERY DATALOG INFO SETTING MEASURE CONTROL HOME 20KVA Bypass Mode 19 52 36 2018 11 07 ELECTRONIC BATTERY MISCELLANEOUS BATT Warning VOL Shutdown VOL BATT Age BATT Parameters 10 7V 14 4V BATT AH HIGH LOW 24 9 11 5V UPS SELFTEST Battery setting page Bat...

Page 37: ...estart in setting minutes after the UPS shuts down New Password Set up User new password to enter ADVANCE User menu page DefaultUserPassword YES If YES is selected User password will restore default setting value NO If NO is selected the UPS will cancel this operation UPS SELFTEST unknown R Phase PFC Test Step 0 0 INV Test Step S Phase T Phase unknown unknown unknown unknown unknown R Phase S Phas...

Page 38: ...n MCU Version MCU version DSP Version DSP version Serial NO The serial number of UPS Manufacturer The information about manufacturer Service Contact The contact name is set in Basic Setting Service Phone The listed numbers are set in Basic Setting Service Mail The service email account is set in Basic Setting DATALOG INFO SETTING MEASURE CONTROL HOME 20KVA Bypass Mode 19 52 36 2018 11 07 BASIC RAT...

Page 39: ...ble auto restart function ECO Mode Enable disable ECO function Parameters Information Page 1 Parameters Information Line Voltage Range The acceptable line input voltage range Line FRE Range The acceptable line input frequency range Bypass Voltage Range The acceptable input voltage range for bypass mode Bypass FRE Range The acceptable input frequency range for bypass mode ECO Voltage Range The acce...

Page 40: ...ery AH It shows battery AH Battery Numbers It shows battery number Parameter Information Page 3 Charger Number The information of charger number Max Charge CURR The setting value of the maximum charging current Float VOL The setting value of the battery float voltage UPS Type The information of UPS type Shutdown Delay UPS will shut down in setting minutes The countdown will start after confirming ...

Page 41: ...e every second Fault All Beeping continuously Yes 3 4 Single UPS Operation 1 Turn on the UPS with utility power in AC mode 1 After power mains is connected correctly set the breaker of the battery pack to ON position this step only necessary for long run model Then set the line input breaker to ON position At the same time the fan will start running and the UPS will start initialization In just a ...

Page 42: ...led or the input power is not within bypass acceptable range it will cut off output entirely 4 Charge the batteries 1 After the UPS is connected to the mains and turned on in AC mode the charger will charge the batteries automatically except in battery mode during battery self test overload or when battery voltage is high 2 It s recommended to charge batteries for at least 10 hours before operatio...

Page 43: ...that there is a fatal error with the UPS Users can get the fault code from DATA LOG menu Please refer to the Chapter 4 for details 2 Please check the loads wiring ventilation mains battery and so on after the fault occurs Don t try to turn on the UPS again before solving the issues If the problems persist contact the distributor or service personnel immediately 3 In case of an emergency shut off c...

Page 44: ...llow the wiring reference in section 2 4 3 Install the new parallel system as per section 3 5 3 Remove units from the parallel system There are two methods to remove units from the parallel system First method 1 Touch CONTROL Turn off UPS and select Yes to turn of the UPS Then the UPS will enter into Bypass mode or No Output mode without output 2 Turn off the output breaker of this unit and then t...

Page 45: ... line to line short circuited None 65 Voltage waveform abnormal in T phase None 19 Inverter C A output line to line short circuited None 66 Inverter current sample abnormal None 1A Inverter A negative power fault None 67 Bypass O P short circuited None 1B Inverter B negative power fault None 68 Bypass O P line to line short circuited None 1C Inverter C negative power fault None 69 Inverter SCR sho...

Page 46: ...m 04 IP phase abnormal 33 Locked in bypass after overload 3 times in 30 minutes 05 Bypass phase abnormal 34 Converter current unbalanced 07 Over charge 3A Cover of maintain switch is open 08 Low battery 3C Utility extremely unbalanced 09 Overload 3D Bypass is unstable 0A Fan failure 3E Battery voltage too high 0B EPO enable 3F Battery voltage unbalanced 0D Over temperature 40 Charger short circuit...

Page 47: ...n UPS shut down automatically Remove excess loads from UPS output and restart it Fault code is shown as 14 15 16 17 18 or 19 The UPS shut down automatically because short circuit occurs on the UPS output Check output wiring and if connected devices are in short circuit status Other fault codes are shown on LCD display and alarm beeps continuously A UPS internal fault has occurred Contact your deal...

Page 48: ...ed precautionary measures may replace batteries and supervise operations Unauthorized persons must be kept well away from the batteries Verify that no voltage between the battery terminals and the ground is present before maintenance or repair In this product the battery circuit is not isolated from the input voltage Hazardous voltages may occur between the battery terminals and the grounding eart...

Page 49: ... Battery Mode 94 5 BATTERY Standard Model Type 12 V 9 Ah 12 V 9 Ah 12 V 7 Ah 12 V 9 Ah N A Numbers 10 10 pcs 16 16 pcs 16 16 pcs x 2 strings Recharge Time 9 hours recover to 90 capacity Charging Current max 2 0 A 10 Recommended 1 0 12 0A Adjustable Charging Voltage 136 5 VDC 1 218 VDC 1 Long run Model Type Depending on applications Numbers 20 32 40 adjustable Charging Current max 1 0 12 0A 10 Adju...

Page 50: ...12 V 9 Ah 12 V 9 Ah N A Numbers 10 10 pcs x 1 string 10 10 pcs x 2 strings 10 10 pcs x 3 strings Recharge Time 9 hours recover to 90 capacity Charging Current max 1A 12A 10 Adjustable 4A 8A 12A Adjustable Optional parallel up to Max 20A Charging Voltage 136 5 VDC 1 Long run Model Type Depending on applications Numbers 16 20 adjustable Charging Current max 1A 12A 10 Adjustable 4A 8A 12A Adjustable ...