Master FFLS325, Operation Manual

Page 1: ...I A B L E Master sincerely thanks you for selecting the Plate Compactor Machine For your Safety and proper operation before you start to operate or carry out any maintenance on this equipment YOU MUST READ and STUDY this manual carefully Be sure to always keep it ready for reference ...

Page 2: ... this card and save it for warranty use Buyer Name Purchase Time Tel Contact Person Address Product Name Laser Screed MODEL FFLS325 Motor Model Note Contents Contents 0 Foreword 1 I machine structure 2 II LS 325 Model configuration 3 III Application performance feature 3 3 1Application 3 3 2 Performance 3 IV core parts introduction 4 4 1 Generators ELEMAX SHR3900EX from Japanese 4 1 Specifications...

Page 3: ...edure 11 5 2 Automatic mode manual mode 16 1 Operations under manual mode 16 2 Operations under automatic mode 17 5 3 Machine work flow 17 5 4 Stope the machine 19 VI Maintenance and cleanance 19 6 1 Clean the whole machine 19 6 2 Maintenance of transmitter 20 1 Maintenance after operation 20 2 Clean liquid crystal surface 20 3 treatment of battery 20 VII Transportation 21 7 1Disassembling 21 7 2T...

Page 4: ...ple operation small construction workers low cost high efficiency good quality and other advantages For you to know and use the machine as soon as possible for safe operation good maintenance and extending the life of the machine please read the manual carefully and follow its instructions to operate the machine In reading this manual pay special attention to the content of CAUTION or WARNING If y...

Page 5: ...Henan Master Machinery Co Ltd Tel 86 17737606271 www mastermachinerys com 1 I Machine Structure Pic 1 1 Laser screed Pic 1 2 Transmitter ...

Page 6: ...el generators control systems and drive assembly etc II LS 325 Model Configuration Chart Chart 2 1 LS 325 Model Configurations III Application Performance Features L W H working condition 2748 2900 2044 mm L W H in transit 2597 1057 1158 mm Weight 352kg Generators ELEMAX SHR3900EX Tyre 733mm ATV tyre 1 8 2 2BAR 3 0 21 narrow 1 6 2 1BAR Driving system Servo drive Laser detecting and control system ...

Page 7: ...roughness 100mm 3 2 Performance 1 Ground Flatness 4mm 2m 2 The ground elevation error diameter range 7mm 100m 3 The maximum construction radius 200m 4 construction area per hour 200m2 h 350m2 h IV Core Parts Introduction 4 1 Generators ELEMAX SHR3900EX from Japanese 1 Specifications of Generators Generator Model Variable frequency generator Phase Single Power factor 1 Rated voltage V 220 Rated cur...

Page 8: ...438 491 Net weight kg 46 Starting mode Manual Fuel tank L 17 Oil specification capacity L SAE 10W 30 0 6L Noise level dBA 7m 65 Continuous working time no load rated load hr 6 Chart 4 1 Specifications of Generators for reference 2 Inspection of Generators before Operating Detecting oil 1 Before checking or adding oil make sure the machine is horizontal and has been shut down Pic 4 1 replace new oi...

Page 9: ...s and open the cap Apply 93 gasoline Please turn off the fuel plug before adding fuel Pic 4 2 The fuel shouldn t go above the top of the filter when adding it Tight the fuel cap clockwise after adding fuel Please clean the fuel splashed Pic4 2 Fuel Plug shut 4 2 Introduction of Laser System ...

Page 10: ...djusting angle 3 Application range 2 700m Automatic correction time Within 2min Please reset the transmitter if no correction in 2min Current source NI MH battery BT 49Q chargeable working time about 60hr Temperature for operating 20 50 Temperature for keeping 20 70 lower than 40 when keeping for long time Weight 2 8kg Pic 4 2 Specification of Transmitter ...

Page 11: ...ransmitter starts 2 If the power light flashes after the laser is activated it shows that the battery is low and you shall replace it Pic 4 4 3 Please try to charge the battery after it runs out completely and charge it fully once not halfway off First charging shall be 12hr after that charging 8hr is all right Pease unplug the power cord after the battery is fully charged to avoid damage to batte...

Page 12: ...0mm Detecting direction 360 horizontal Detecting precision Mode 1 3mm Mode 2 6mm Mode 3 15mm Mode 4 30mm Mode 1 is default which can t be changed by users Application range 800m Current source Out source DC10 30V Temperature for operating 20 50 Temperature for keeping 20 70 lower than 40 when keeping for long time Weight 2 0kg Pic 4 3 Specifications of receiver ...

Page 13: ...86 17737606271 www mastermachinerys com 9 1 Receiver has a battery slot for 2 batter which is useless 2 Power must be cut when pulling or inserting the air plug 3 Adjust the height of the receiver manually 4 3 Switches on Control Panel ...

Page 14: ... the height of the blade manually or automatically 9 Up down right blade Control the left of the blade to be up or down 10 Up down left blade Control the left of the blade to be up or down 11 Vibration switch Control vibrating motor to work or stop 12 Turn left Turn left 13 Turn right Turn right Pic 4 4 Introduction of switches V Operation 5 1 Start the machine 1 Preparations before starting 1 Con...

Page 15: ...ceiver correctly Chart 5 1 Preparations before starting 2 Starting procedures I Installation and starting of transmitter and receiver 1 Installation of transmitter Pic 5 1 5 2 Pic 5 1 Adjustment of Transmitter 1 Placed the tripod near the construction site smooth and unobstructed and adjust the three feet to make the bubble on the top platform in the black circle ...

Page 16: ...r 2 Fix the transmitter to the tripod platform 3 Adjust the height of the tripod platform 1 8m and press the switch to start the transmitter Note After a few seconds the transmitter will automatically adjust the leveling the laser turns off and then turns on automatically after about 30s 2 Receiver installation ...

Page 17: ...the height of the receiver so that the center position of the transmitter laser beam alignment 3 Put the handheld receiver on one side of the blade perpendicularly adjust electric cylinder manually until the digital display of handheld receiver is 0 that is the handheld receiver lever aligned with the central position of the laser beam emitter again Note that both of the sides shall be adjusted as...

Page 18: ...ecific temperature Pull it less if temperature is higher Pic 5 6 Throttle switch of Generations 4 Pull the starter handle slowly until you feel a repulsive force then pull out quickly After starting the generators still grasp the handle and then let it recover the naturally 5 After the starting the generators let the throttle switch recover slowly Don t shut the choke completely suddenly if the ge...

Page 19: ... operate the machine Key introduction in page 10 V Clench the security armrest in the left hand to control the machine walking Emergency circumstances loose the security armrest then the machine will stop waling then use the urgent stop switch to stop the machine and the electric parts after that shut off the generator See picture 5 8 picture 5 9 5 8 Urgent stop switch 5 9 Security armrest left ha...

Page 20: ... low right 和 up down those three switch Drawing the corresponding range with yellow line in the operation frame as picture 5 10 5 10 Manual Automatic selector switch 2 When the Manual Automatic in the left yellow part to Manual push upper left left lower upper right low right to control the left right linear actuator to control the both side of the vibrating plate floating up and down this only fo...

Page 21: ... Automatic mode Instruction 1 You can start the Automatic mode when the machine already in the working place and had finished the adjustable of the receiver in two side of the vibrating plate 2 Switch two Manual Automatic to place Automatic the machine is in automatic mode Strictly prohibited to use the automatic mode in any case only use to working and adjust the receiver 5 3 Machine working proc...

Page 22: ...fter that turn the level adjustment and the scraper adjustment switch to the Automatic then turn the vibrating switch to start finally turn the walking direction to the backward operate the handles and start work If need to change the speed please in your right hand 4 After working please shut off the walking switch and the vibration motor then turn all Manual Automatic to Manual then press the up...

Page 23: ...ruction site Strictly prohibit to moving the machine when the vibration plate touch with the ground to avoid the damage of the vibration plate 2 Please keep dry of the place where put the machine and should not with the debris and flammable products 3 Please washing the machine with the water cannons after finishing working Strictly prohibit to washing the mesh part to avoid the water enter the ma...

Page 24: ...ure with a soft and dry cloth 2 If too much stains please please clean with the soft cloth which soaked in the neutral detergent diluted water after twist dry Never use benzene thinner gasoline chemicals 2 Cleaning the Liquid Crystal surface 1 Please use the organic resin or the cloth for glasses to clean the dirt 2 If too much dirt can use the glasses cleaning fluid 3 Battery disposal 1 If not us...

Page 25: ...portation 7 1 Disassembly Please according to the following methods to keep the transport safety and convenient 1 First the machine should stop the working check if you had shut down all the parts 2 Disassembly the laser transmitter and the laser receiver Forbid to pull the plug when not cut the power and put them back in the right boxes 3 Disassembly the vibration plate from the machine take out ...

Page 26: ...them fastness 2 Make sure all the switch are shut down 3 Assemble the wheels in the rear side of the machine 4 Start the machine 5 Driving the machine on the ramp As below pictures 7 2 please pay attention to the safety when moving Should pull the machine with the mooring rope To prevent the machine from accidental fast falling Not stay at the ramp for long time ...

Page 27: ...er Machinery Co Ltd Tel 86 17737606271 www mastermachinerys com 23 7 2 Machine loading 6 Put the other parts on the truck and fasten them 7 Suggest to using the rain cloth to package the machine when transporting ...

Page 28: ...procedures of the machine shall not start the machine Need to training first before operation 2 Stay away from the working part of the machine when working 3 If the machine is working please care of the hot part of the Generator not allow to touch avoid to scald 4 Should not long time to aim the laser with eyes avoid to burn 5 Forbidden to touch any electrical equipment after the machine electrici...

Page 29: ... on the first surface which had been leveling 4 There should be two workers in both side of the vibration plate to help to fill the lack of concrete or remove redundant concrete 5 Before the working of the machine please shut of the vibration motor and all the switch manual automatic should be on the manual and ensure the vibration plate not touch the ground 6 The machine is not allowed to use for...

Page 30: ...in and that is level meanwhile it is not a laser beam during the leveling launcher The following three conditions is the main cause of the above problem Check the ground or other surface if stable or not have any shake or vibration The damage of the tripod the fixed surface of the emitter is not level the big wind and other reason make the tripod or the rock or the Emitter rocking Solution Move th...

Page 31: ...ncrete slump is different Solution Adjust leveling elevation according to the worker s experience 4 Not working of the electrical components Reason The cable falls off or wrong cable connection Solution Reconnect the cable 6 Generators cannot start Reason The temperature is too high or the temperature of the generator body is too high degree of throttle is too small The temperature is too low and ...