MasterCraft 054-3126-6, Instruction Manual

Page 1: ...model no 5331 20V max LITHIUM ION BATTERY CHARGER IMPORTANT Read and understand this instruction manual thoroughly before using the product INSTRUCTION MANUAL ...

Page 2: ...continuation tabs notes warnings ...

Page 3: ...bleshooting 13 Parts List 14 Warranty 16 NOTE If any parts are missing or damaged or if you have any questions please call our toll free helpline at 1 800 689 9928 SAVE THESE INSTRUCTIONS This manual contains important safety and operating instructions Read all instructions and follow them with use of this product TABLE OF CONTENTS ...

Page 4: ...5331 contact us 1 800 689 9928 4 TECHNICAL SPECIFICATIONS TECHNICAL SPECIFICATIONS Charger Input 120V 60Hz 10W Charger Weight 6 oz 0 16 kg Optimum Charging Temperature Range 0 40 C 32 104 F Compatible Mastercraft Batteries 054 3124 0 054 3125 8 ...

Page 5: ... should only be serviced by a qualified service technician For more information callthe toll free helpline at 1 800 689 9928 READ ALL INSTRUCTIONS THOROUGHLY SAVE THESE INSTRUCTIONS GENERAL POWER TOOL SAFETY WARNINGS WARNING Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury SAVE ALL WARNINGS AND INSTRUC...

Page 6: ...mmon sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result inserious personal injury Use personal protective equipment Always wear eye protection Protectiveequipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate c...

Page 7: ...h sharpcutting edges are less likely to bind and are easier to control Use the power tool accessories tool bits etc in accordance with these instructions taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in ahazardous situation BATTERY TOOL USE AND CARE Recharge only with the charger specified by ...

Page 8: ...not operate charger in a closed in area or restrict ventilation in any way Do not use the charger outdoors or expose it to wet or damp conditions Water entering the charger will increase the risk of electric shock Do not allow gasoline oils petroleum based products etc to come in contact with plastic parts These materials contain chemicals that can damage weaken ordestroy plastic Do not operate th...

Page 9: ...Y PARTS DIAGRAM 2 1 No Description No Description 1 LED Charger Indicator 2 Charger Base KEY PARTS DIAGRAM WARNING Remove the charger from the package and examine it carefully Do not discard the carton or any packaging material until all parts have been examined ...

Page 10: ...ack will charge in about 3 5 hours in a surroundingtemperature between 0 C 32 F and 40 C 104 F 1 Align the raised electric contacts on the charging base with the corresponding slots in the battery pack and slide the charging base onto the battery pack fig 1 2 Connect the charger to a power supply 3 The charger will communicate with the battery pack s circuitry to evaluate the condition of the batt...

Page 11: ...ert the battery pack in the charger If the LED status reads defective a second time try to charge a different battery pack 2 If a different battery pack charges normally dispose of the defective battery pack see Maintenance section 3 If a different battery pack also indicates defective the charger may be defective BATTERY CHARGING If the battery pack is within the normal temperature range the gree...

Page 12: ...ed air may be the most effective cleaning method Always wear safety goggles when cleaning tools using compressed air MAINTENANCE WARNING Do not allow brake fluids gasoline and petroleum based products penetrating oil etc come into contact with plastic parts These substances contain chemicals that can damage weaken or destroy plastic When servicing use only identical replacement parts The use of an...

Page 13: ...attery pack isn t charging The battery pack is not connected to the charger Attach the battery pack to the charger again If the problem remains unsolved after performing the checks described above call the toll free helpline at 1 800 689 9928 TROUBLESHOOTING ...

Page 14: ...continuation tabs notes warnings continuation tabs notes warnings model no 5331 contact us 1 800 689 9928 14 EXPLODED VIEW PARTS LIST ...

Page 15: ...35000 Upper housing 4 3126536000 Lower housing 2 4890917000 Pcb assembly 5 4810206000 Power cord plug 3 3705246000 Insulated pad If any parts are missing or damaged or if you have any questions please call the toll free helpline at 1 800 689 9928 PARTS LIST ...

Page 16: ...d purchase date must be provided b this warranty will not apply to any product or part thereof which is worn or broken or which has become inoperative due to abuse misuse accidental damage neglect or lack of proper installation operation or maintenance as outlined in the applicable owner s manual or operating instructions or which is being used for industrial professional commercial or rental purp...

Page 17: ...t be transferred Neither the retailer nor the manufacturer shall be liable for any other expense loss or damage including without limitation any indirect incidental consequential or exemplary damages arising in connection with the sale use or inability to use this product Notice to Consumer This warranty gives you specific legal rights and you may have other rights which may vary from province to ...

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Page 19: ...INSTRUCTION MANUAL 20V max LITHIUM ION COMPACT CORDLESS IMPACT WRENCH 054 3121 6 ...

Page 20: ...l free helpline at 1 800 689 9928 Read and understand this instruction manual thoroughly before using the product It contains important information for your safety as well as operating and maintenance advice Keep this instruction manual for future use Should this product be passed on to a third party then this instruction manual must be included ...

Page 21: ...ON COMPACT CORDLESS IMPACT WRENCH 054 3121 6 TABLE OF CONTENTS TECHNICAL SPECIFICATIONS 3 SAFETY GUIDELINES 4 8 DESCRIPTION 9 OPERATING INSTRUCTIONS 10 14 MAINTENANCE 15 TROUBLESHOOTING 16 PARTS LIST 17 18 WARRANTY 19 20 ...

Page 22: ...0 BPM MAX TORQUE 116 ft lb DRIVE 1 2 Square IMPACT WRENCH WEIGHT 2 lb 10 oz 1 2 kg WITHOUT BATTERY BATTERY VOLTAGE 20V max DC COMPATIBLE MASTERCRAFT 1 5 Ah Li ion 054 3124 0 BATTERIES 3 0 Ah Li ion 054 3125 8 COMPATIBLE MASTERCRAFT CHARGER 054 3126 6 5331 Maximum battery voltage without workload with workload nominal voltage is 18V ...

Page 23: ...afety precautions Know your tool To operate this tool carefully read this Instruction Manual and all labels affixed to the Cordless Impact Wrench before using it Keep this instruction manual available for future reference Important This tool should only be serviced by a qualified service technician For more information call the toll free helpline at 1 800 689 9928 Read all instructions thoroughly ...

Page 24: ...g parts Damaged or entangled cords increase the risk of electric shock When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock If operating a power tool in a damp location is unavoidable use a ground fault circuit interrupter GFCI protected supply Use of a GFCI reduces the risk of electric shock P...

Page 25: ...hildren and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caus...

Page 26: ...ing operation Wear gloves when touching them after use Wear ear protectors when using the tool for extended periods Prolonged exposure to high intensity noise can cause hearing loss Use thick cushioned gloves and limit the exposure time by taking frequent rest periods Vibration caused by the impact wrench action may be harmful to your hands and arms Secure the material being fastened Never hold it...

Page 27: ...g symbols The symbols and their definitions are as follows V Volts A Amperes Hz Hertz W Watts min Minutes Alternating current Direct current n0 No load speed Class II Construction min Revolutions per minute Grounding terminal BPM Beats per minute WARNING To reduce the risk of injury user must read instruction manual Contents Cordless Impact Wrench Instruction Manual WARNING Remove the Cordless Imp...

Page 28: ...clip 3 LED worklight 6 Forward reverse LED indicator Before attempting to use this tool become familiar with all of its operating features and safety requirements For optimum performance and safety read the following operating instructions carefully before using WARNING Do not allow familiarity with the Cordless Impact Wrench to cause a lack of alertness A fraction of a second of carelessness is e...

Page 29: ...cing the direction of rotation selector forward centre lock reverse in the centre position 2 Align the raised portion on the battery pack with the groove on the bottom of the cordless impact wrench and then attach the battery pack to the cordless impact wrench as shown 3 Make sure that the latch on the battery pack snaps into place and that the battery pack is secured to the cordless impact wrench...

Page 30: ...ve the trigger switch With the cordless impact wrench held in normal operating position Position the direction of rotation selector to the left of the tool for forward rotation The forward reverse LED indicator on the impact wrench will shine green fig 3b Position the direction of rotation selector to the right of the tool for reverse rotation The forward reverse LED indicator on the impact wrench...

Page 31: ...t clip fig 5 When not in use a bit available separately may be stored on either side of the cordless impact wrench by snapping it into place in the bit clip Installing and removing a socket fig 6 1 Lock the trigger switch by placing the direction of rotation selector in the OFF centre position 2 To install a 1 2 socket available separately simply push it completely onto the anvil To remove pull it...

Page 32: ...ent them from slipping Tightening torque The tightening torque depends on the duration of the impacting tightening action The greatest tightening torque is achieved after approximately 3 5 seconds of impacting tightening action The torque build up depends on the following factors 1 Hardness of the bolts nuts 2 Type of washer disc washer spring washer seal 3 Hardness of the materials to be joined 4...

Page 33: ... socket Installing or removing bits fig 7 1 Lock the trigger switch by placing the direction of rotation selector in the OFF centre position 2 To install or remove a 1 2 hex adaptor available separately pull the back sleeve of the 1 2 hex adaptor forward and press the hex adaptor onto the square drive Make sure that the steel retention ball engages into the hole on the square drive To remove the h...

Page 34: ...dless impact wrench the trigger switch and the battery for damage Check for damaged missing or worn parts Check for loose screws misalignment or binding of moving parts or any other condition that may affect the operation If abnormal vibration or noise occurs turn the cordless impact wrench off immediately and have the problem corrected before further use WARNING When servicing use only identical ...

Page 35: ...impact wrench does not work The battery is depleted Charge the battery The motor is overheating Be sure cooling vents are free from dust and obstacles Clean clear vents Do not cover with hand during operation If the problem remains unsolved after performing the checks described above call the toll free helpline at 1 800 689 9928 ...

Page 36: ...17 20V max LITHIUM ION COMPACT CORDLESS IMPACT WRENCH 054 3121 6 PARTS LIST Exploded view ...

Page 37: ...000 Compression Spring 29 4860007000 Inner Wire 10 5690274000 Rubber Ring 30 4860003000 Inner Wire 11 5650163000 Spring Washer 31 4360225000 LED 12 5670319000 Torque Pin 32 3402385000 Contact Receptacle Assembly 13 3520657000 Planet Gear 33 3321620000 Left Housing Assembly 14 3551808000 Spindle 34 3703673000 Bits Holder 15 3520656000 Ring Gear 35 3126500000 LED Cover 16 5650429000 Washer 36 332161...

Page 38: ...placement and any costs of labour relating thereto These warranties are subject to the following conditions and limitations a a bill of sale verifying the purchase and purchase date must be provided b this warranty will not apply to any product or part thereof which is worn or broken or which has become inoperative due to abuse misuse accidental damage neglect or lack of proper installation operat...

Page 39: ...component parts sold by and identified as the product of another company which shall be covered under the product manufacturer s warranty if any Additional limitations This warranty applies only to the original purchaser and may not be transferred Neither the retailer nor the manufacturer shall be liable for any other expense loss or damage including without limitation any indirect incidental cons...

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Page 41: ...INSTRUCTION MANUAL 20V max 1 5 AH LITHIUM ION RECHARGEABLE BATTERY 054 3124 0 ...

Page 42: ... free helpline at 1 800 689 9928 Read and understand this instruction manual thoroughly before using the product It contains important information for your safety as well as operating and maintenance advice Keep this instruction manual for future use Should this product be passed on to a third party then this instruction manual must be included ...

Page 43: ... LITHIUM ION 1 5 AH RECHARGEABLE BATTERY 054 3124 0 2 TECHNICAL SPECIFICATIONS 3 SAFETY GUIDELINES 4 6 DESCRIPTION 7 OPERATING INSTRUCTIONS 8 10 MAINTENANCE 11 12 PARTS LIST 13 WARRANTY 14 15 TABLE OF CONTENTS ...

Page 44: ... BATTERY TYPE Lithium lon BATTERY PACK VOLTAGE 20V max DC CAPACITY 1 5 Ah CHARGE TIME 60 min BATTERY PACK WEIGHT 15 oz 0 43 kg BATTERY CHARGER 054 3126 6 5331 Maximum battery voltage without workload with workload nominal voltage is 18V TECHNICAL SPECIFICATIONS ...

Page 45: ...fety warnings and all instructions Failure to follow all warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your mains operated corded power tool or battery operated cordless power tool Work Area Safety Keep the work area clean and well lit Cluttered or dark areas in...

Page 46: ...nly with specifically designated battery packs Use of any other battery packs may create a risk of injury and fire When the battery pack is not in use keep it away from other metal objects like paper clips coins keys nails screws or other small metal objects that can make a connection from one terminal to another Shorting the battery terminals together may cause burns or a fire Under abusive condi...

Page 47: ...h with water immediately Do not charge the battery pack in a damp or wet location Following this rule will reduce the risk of electric shock For best results your battery pack should be charged in a location where the temperature is more than 0 C 32 F but less that 40 C 104 F Do not store the battery pack outside or in vehicles Under extreme usage or temperature conditions battery leakage may occu...

Page 48: ... 3124 0 7 DESCRIPTION Know your lithium ion rechargeable battery 1 2 3 No Description No Description 1 Electrical Contacts 3 Fuel Gauge 2 Battery Release Button Before using this product familiarize yourself with all operating features and safety rules ...

Page 49: ...om the tool Low capacity warning If one LED on the Fuel Gauge begins to flash the battery pack s charge is under 20 capacity and should be recharged Unlike other battery types Lithium Ion batteries deliver fade free power for their entire run time The tool will not experience a slow gradual loss of power as you work To signal that the battery pack is at the end of its run time and needs to be char...

Page 50: ...ced Cold weather operation When the battery pack is very cold it may pulse for the first minute of use to warm itself Put the battery pack on a tool and use the tool in a light application After about a minute the battery pack will have warmed itself and will operate normally When to charge the battery pack NOTE This Lithium Ion battery pack is shipped partially charged Before using it the first t...

Page 51: ...ger by aligning the raised ribs of the battery pack with the slot in the charger Slide the battery pack onto the charger fig 1 4 The charger will communicate with the battery pack s circuitry to evaluate the condition of the battery pack 5 The Fuel Gauge LED lights will cycle from right to left during charging This is part of the normal charging operation 6 After charging is complete the green LED...

Page 52: ...l depend on the type of work performed This battery pack has been designed to provide maximum trouble free life Like all batteries they will eventually wear out Do not disassemble the battery pack or attempt to replace the batteries Handling of the batteries especially when wearing rings and jewelry could result in a serious burn To obtain the longest possible battery life read and understand the ...

Page 53: ...or information regarding available recycling and or disposal options WARNING Upon removal of the battery pack for disposal or recycling cover the battery pack s terminals with heavy duty adhesive tape Do not attempt to destroy or disassemble the battery pack or remove any of its components Lithium Ion batteries must be recycled or disposed of properly Also never touch both terminals with metal obj...

Page 54: ...8000 Rubber Stick 08 3660522000 Compression Spring 03 3126204000 Plate 09 3704001000 Dust Cover 04 3126465000 Power Pack Cover 10 4870487000 Film Switch 05 3126466000 Power Pack Housing 11 5610010000 Tapping Screw 06 3126467000 Battery Release Button 12 5610241000 Screw If any parts are missing or damaged or if you have any questions please call the Toll free Helpline at 1 800 689 9928 PARTS LIST ...

Page 55: ...lation operation or maintenance as outlined in the applicable Instruction Manual or operating instructions or that is being used for industrial professional commercial or rental purposes c This warranty will not apply to normal wear and tear or to expendable parts or accessories that may be supplied with the product that are expected to become inoperative or unusable after a reasonable period of u...

Page 56: ...e original purchaser and may not be transferred Neither the retailer nor the manufacturer shall be liable for any other expense loss or damage including without limitation any indirect incidental consequential or exemplary damages arising in connection with the sale use or inability to use this product Notice to Consumer This warranty gives you specific legal rights and you may have other rights w...

Page 57: ...INSTRUCTION MANUAL 20V max LITHIUM ION CORDLESS DRILL DRIVER 054 3118 6 ...

Page 58: ...ee helpline at 1 800 689 9928 Read and understand this instruction manual thoroughly before using the product It contains important information for your safety as well as operating and maintenance advice Keep this instruction manual for future use Should this product be passed on to a third party then this instruction manual must be included ...

Page 59: ...IUM ION CORDLESS DRILL DRIVER 054 3118 6 TABLE OF CONTENTS TECHNICAL SPECIFICATIONS 3 SAFETY GUIDELINES 4 8 DESCRIPTION 9 OPERATING INSTRUCTIONS 10 16 MAINTENANCE 17 18 TROUBLESHOOTING 19 PARTS LIST 20 WARRANTY 21 22 ...

Page 60: ...500 RPM MAX TORQUE 330 in lb CLUTCH 23 1 Position CORDLESS DRILL DRIVER WEIGHT 2 lb 10 oz 1 2 KG WITHOUT BATTERY BATTERY TYPE Lithium Ion BATTERY VOLTAGE 20V max DC COMPATIBLE BATTERIES 1 5 Ah Li ion 054 3124 0 3 0 Ah Li ion 054 3125 8 BATTERY CHARGER 054 3126 6 5331 Maximum battery voltage without workload with workload nominal voltage is 18V ...

Page 61: ...iver before using Keep this instruction manual available for future reference Important This tool should only be serviced by a qualified service technician For more information call the toll free helpline at 1 800 689 9928 READ ALL INSTRUCTIONS THOROUGHLY SAVE THESE INSTRUCTIONS Safety guidelines for cordless power tools WARNING Read all safety warnings and instructions Failure to follow the warni...

Page 62: ... shock Personal safety Stay alert watch what you are doing and use common sense when operating a power tool Do not use tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Use personal protective equipment Always wear eye protection Protective equipment such as dust mask non skid safety shoe...

Page 63: ...clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control Use the power tool accessories tool bits etc in accordance with these instructions taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation Battery tool use and care...

Page 64: ...am and lead to loss of control over the power tool Before performing any kind of work on the machine e g maintenance tool change etc or when transporting and storing the tool always set the direction of rotation switch to the centre locked position Unintentional activation of the On Off switch may result in personal injury Do not open the battery There is a risk of a short circuit Protect the batt...

Page 65: ...mine it carefully Do not discard the carton or any packaging material until all parts have been examined WARNING If any part of the Cordless Drill Driver is missing or damaged do not attach the battery pack to the tool or use the tool until the part has been repaired or replaced Failure to heed this warning could result in serious injury ...

Page 66: ...rse LED indicator 6 Trigger switch 3 Direction of rotation selector 7 Torque adjustment ring 4 Bit clip 8 Keyless chuck WARNING Do not allow familiarity with the Cordless Drill Driver to cause a lack of alertness A fraction of a second of carelessness is enough to cause severe injury DESCRIPTION Know your cordless drill driver 1 2 3 5 4 6 7 8 ...

Page 67: ...r switch on the drill driver by placing the direction of rotation forward centre lock reverse selector in the centre position 2 Align the raised portion on the battery pack with the groove on the bottom of the drill driver and then attach the battery pack to the drill driver as shown 3 Make sure that the latch on the battery pack snaps into place and that the battery pack is secured to the drill d...

Page 68: ... normal operating position Position the direction of rotation selector to the left of the tool for forward rotation The forward reverse LED indicator the drill driver will shine green fig 4 Position the direction of rotation selector to the right of the tool for reverse rotation The forward reverse LED indicator on the drill driver will shine red fig 4 Position the direction of rotation selector i...

Page 69: ...e To stop the tool release the trigger switch and allow the chuck to come to a complete stop The electric brake quickly stops rotation This feature engages automatically when you release the trigger switch Keyless chuck fig 6 The arrows on the chuck indicate the direction of rotation of the body of the chuck to GRIP tighten or OPEN release the jaws of the chuck on the drill bit Bit storage fig 7 W...

Page 70: ...que clutch fig 9 The torque clutch can be adjusted to any of 24 different settings 23 driving and 1 drilling The higher the torque setting the more force the cordless drill driver produces to turn an object in either LO or HI rotation speed When using the cordless drill driver for driving applications it is necessary to increase or decrease the torque to help prevent damage to screw heads threads ...

Page 71: ...slip and come into contact with the rotating bit This could cause an accident and result in serious personal injury WARNING Be sure to insert the drill bit straight into the jaws of the chuck Do not tighten the jaws of the chuck with the drill bit inserted at an angle as shown in fig 11 Doing so could cause the drill bit to be thrown from the drill driver which could result in possibly serious per...

Page 72: ...eways pressure to elongate a hole Allow the tool to do the work 7 When drilling hard smooth surfaces use a centre punch to mark the desired location of the hole This will prevent the drill bit from slipping off centre when the hole is started 8 When drilling metal use light oil on the drill bit to prevent it from overheating The oil will prolong the life of the bit and will increase the drilling e...

Page 73: ...FOR DRILLING IN METAL USE HIGH SPEED STEEL TWIST DRILL BITS 1 Use light oil on the drill bit to keep it from overheating the oil will prolong the life of the bit and increase the drilling action 2 When drilling a large hole first use a smaller bit to drill a small pilot hole to prevent the larger bit from slipping 3 Select the desired speed to match the planned operation 4 Begin drilling at a very...

Page 74: ... drill driver the trigger switch and the cord for damage Check for damaged missing or worn parts Check for loose screws misalignment or binding of moving parts or any other condition that may affect the operation If abnormal vibration or noise occurs turn the cordless drill driver off immediately and have the problem corrected before further use WARNING When servicing use only identical replacemen...

Page 75: ...in the centre position 3 Open the chuck jaws Using a screwdriver remove the chuck screw by turning it clockwise 4 Insert a 5 16 in or larger hex key into the chuck of the drill driver and tighten the chuck jaws securely 5 Tap the hex key sharply with a mallet in a counter clock wise direction This will loosen the chuck for easy removal 6 Attach a new chuck to the spindle and tighten the chuck scre...

Page 76: ...d 1 The chuck is not opened 1 Open the chuck 2 The bit does not fit the chuck 2 Use a suitable bit The motor is overheating Be sure the cooling vents are free from dust and obstacles Clean and clear the vents Do not cover with your hand during operation If the problem remains unsolved after performing the checks described above call the toll free helpline at 1 800 689 9928 TROUBLESHOOTING ...

Page 77: ...Clutch Cap 23 4920154000 Shrinkable Tube 08 3321410000 Left Housing Assembly 24 4920156000 Shrinkable Tube 09 3321411000 Right Housing Assembly 25 4920158000 Shrinkable Tube 10 3402385000 Contact Receptacle Assembly 26 5610013000 Tapping Screw 11 3660466000 Compression Spring 27 5620422000 Screw 12 3700961000 Stop Spring 28 5620488000 Screw L H 13 3703673000 Bits Holder 29 5650007000 Spring Washer...

Page 78: ...h has become inoperative due to abuse misuse accidental damage neglect or lack of proper installation operation or maintenance as outlined in the applicable owner s manual or operating instructions or which is being used for industrial professional commercial or rental purposes c this warranty will not apply to normal wear and tear or to expendable parts or accessories that may be supplied with th...

Page 79: ... be liable for any other expense loss or damage including without limitation any indirect incidental consequential or exemplary damages arising in connection with the sale use or inability to use this product Notice to Consumer This warranty gives you specific legal rights and you may have other rights which may vary from province to province The provisions contained in this warranty are not inten...

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