MasterCraft 054-6841-4, Instruction Manual

Page 1: ...IMPORTANT Read and understand this instruction manual thoroughly before using the product INSTRUCTION MANUAL ROUTER TABLE 054 6841 4 ...

Page 2: ...headline bars continuation tabs notes warnings headline bars continuation tabs notes warnings headline bars continuation tabs notes warnings ...

Page 3: ...ubleshooting 27 Parts List 28 Warranty 30 TABLE OF CONTENTS NOTE If any parts are missing or damaged or if you have any questions please call our toll free helpline at 1 800 689 9928 SAVE THESE INSTRUCTIONS This manual contains important safety and operating instructions Read all instructions and follow them with use of this product ...

Page 4: ...s continuation tabs notes warnings model no 054 6841 4 contact us 1 800 689 9928 4 TECHNICAL SPECIFICATIONS TECHNICAL SPECIFICATIONS Model 054 6841 4 Table size approximate 14 1 8 23 5 8 Table height 12 1 2 Switch rating 120V 60Hz 15A Cord length 6 Weight 14 lb 11 oz 6 65 kg Max load capacity 50 lb 22 7 kg ...

Page 5: ...ould only be serviced by a qualified service technician For more information call the toll free helpline at 1 800 689 9928 READ ALL INSTRUCTIONS THOROUGHLY SAVE THESE INSTRUCTIONS GENERAL POWER TOOL SAFETY WARNINGS WARNING Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury SAVE ALL WARNINGS AND INSTRUCTI...

Page 6: ...ended size of extension cords Amperage rating of the tool 120 V circuit only Total length of the extension cord 25 7 6 m 50 15 2 m 100 30 4 m 150 45 7 m More than Not more than Minimum Gauge for the extension cord AWG 0 6 18 16 16 14 6 10 18 16 14 12 10 12 16 16 14 12 12 16 14 12 Not recommended Wear proper apparel do not wear loose clothing gloves neckties rings bracelets or other jewellery that ...

Page 7: ...to reduce the risk of electric shock This router table is equipped with an electrical cord with an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances Do not modify the plug provided If it will not fit into the outlet have the proper outlet installed by a qualifi...

Page 8: ...ords are rated for outdoor use and reduce the risk of electric shock Replace damaged cords immediately Using a damaged cord can cause shocks burns or electrocution Use a proper extension cord Make sure that extension cords are in good condition When using an extension cord be sure to use a cord that is heavy enough to carry the drawn current needed by the router and accessories An undersized cord ...

Page 9: ...g it into the table Turn off the router table safety switch that controls power to the router or unplug the router before making adjustments or changing accessories such as bits or cutters Always wear a dust mask and ear protection when using this power tool Only use cutters that are designed for the particular router in use Only use sharp cutters that are not chipped or cracked Blunt cutters will...

Page 10: ... a better job if it is allowed to work at its intended speed Avoid cutting nails and screws Inspect timber before cutting and remove all nails and screws In the event of an electrical or mechanical malfunction switch the router off immediately and disconnect the power cord from the outlet Do not expose to rain or use in damp location The label on your tool may include the following symbols The sym...

Page 11: ...ze any damage that may occur during shipping the router table comes partially assembled Separate all parts from the packaging materials and check each part against Contents on the following page to ensure that all parts have been included Do this before discarding any of the packaging material CONTENTS Key No Description Quantity 1 Router table with universal router mounting plate 1 2 Table leg 2 ...

Page 12: ...4 contact us 1 800 689 9928 12 7 Plain washer 8 8 Round head square neck bolt M6x26 1 9 Round head square neck bolts M6x35 6 10 Round head square neck bolt M6x40 1 11 Flat head screw 3 12 Short pan head screw 4 13 Long pan head screw 4 14 Clamping knob 2 15 Starter pin 1 16 Level screws 4 17 Small nut 8 18 Spring washer 8 19 Small washer 16 20 Ellipse shaped washer 2 21 Tabletop insert w 1 1 4 Dia...

Page 13: ... switch box and it should only be connected to a 120V AC 60Hz power supply normal household current DO NOT operate on direct current DC The large voltage drop would cause a loss of power and the motor would overheat If the router table does not operate when plugged into correct 120V AC 60Hz outlet ONLY check the power supply The router table comes with a 6 1 8m power cord no adaptor needed KEY PAR...

Page 14: ...e far enough to gain access to the four holes in that end of the top of the router table 4 Align the two outermost holes on the tabletop with the holes in the leg bracket 5 Place a small washer 19 onto each of two short pan head screws 12 Insert the short pan head screws up through the holes in the table and through the holes in the leg bracket Place a small washer 19 a spring washer 18 and a smal...

Page 15: ...Hole A Skil 1825 Hole A Bosch 1617EVSPK plunge base only Hole B Bosch 1617EVSPK fixed base only Hole C Porter Cable 694VK 893 1001 T2 Hole C Dewalt DW616 Hole C Ryobi RE1803BK Hole D SKIL is a registered trademark of Chervon China Trading Co Ltd BOSCH is a registered trademark of Robert Bosch GmbH Porter Cable is a registered trademark of the Porter Cable Corporation DEWALT is a registered tradema...

Page 16: ...l router mounting plate with the holes in the router as shown in fig 3 5 Insert a flat head screw 11 through each of the three holes in the universal router mounting plate and into the holes in the router base and then tighten each flat head screw securely fig 5 6 Re install the router mounting plate to the router table fig 6a Install the four levelling screws into the four holes around the mounti...

Page 17: ...ith 1 7 8 Diameter Hole 22 insert with 2 1 8 Diameter Hole 23 1 Position the tabletop insert over the insert opening in the router table 2 Press the insert into the insert opening in the router table 3 Press down evenly over the tabs until the insert locks in place 4 To remove pull up gently until the tabs disengage When not in use store tabletop inserts in a convenient place OPERATING INSTRUCTION...

Page 18: ...tighten the knob again ATTACHING THE TABLE TO A WORK SURFACE fig 10 1 Place the router table upright on a sturdy surface such as a work stand workbench or countertop 2 While holding the router table in place mark the location of the two mounting holes 11 32 8 7 mm diam in each of the legs on the work surface 3 Remove the router table 4 Drill a hole into the work surface at each of the marked locat...

Page 19: ... Feather boards are helpful in controlling the workpiece while routing and assist in keeping the workpiece flat on the tabletop The tabletop feather board combined with the fence feather board help to keep the workpiece pressed against the fence and tabletop The best location for the feather boards varies according to your application workpiece size and other factors 1 Loosely install the featherb...

Page 20: ... fence can be moved forward and backward 3 3 4 9 5 cm TO ADJUST THE IN FEED AND OUT FEED FENCE LATERALLY fig 13 The in feed and out feed fence can each be adjusted 2 5 cm laterally to lengthen the fence 1 Loosen the four wing nuts 2 Move the fence facings to the right or left to the desired position 3 Tighten the wing nuts TO ADJUST THE OUT FEED FENCE FOR JOINING fig 14 For joining operations the ...

Page 21: ... surface with the underside of the table facing up 2 Remove the screws and nuts from the support 3 Position the switch box against the support 4 Align the two holes in the support with the holes in the switch box as shown in fig 16 5 Insert the screws removed in STEP 2 through the holes in support and switch box Place a nut removed in STEP 2 on the threads of each screw Loosely tighten the two scr...

Page 22: ...the switch 2 To turn the switch ON pull the ON OFF switch up 3 To turn the switch OFF push the ON OFF switch down 4 To lock switch in the OFF position push the ON OFF switch down to turn the tool OFF and then remove the safety key from the switch fig 18 Dust Shield fig 17a Safety key Insert the safety switch fig 17b Turn the router ON fig 17c Turn the router OFF WARNING To ensure safety and reliab...

Page 23: ...by pulling up on the ON OFF switch 7 Always control the power to the router with the switch on the router table whenever the router is mounted on the table 8 Adjust the fence to support the workpiece to be cut 9 Always feed the workpiece from right to left WARNING Operating the router table without a vacuum can result in an excessive build up of sawdust and wood chips under the fence assembly and ...

Page 24: ...both fence clamping knobs 6 Following the instructions that came with your router adjust the router height of cut until the top of the router bit lines up with line A 7 Once all adjustments have been made double check that The router is securely tightened in the router base The router bit is securely tightened in the router collet The router base is securely tightened to the router mounting plate ...

Page 25: ...ly into the bit While routing make sure that the workpiece is always in contact with the bit s pilot bearing NOTE When using the starter pin the feed direction of the workpiece is always right to left across the front of the pin When edging curves or complex shapes you must use bits that have pilot bearings fig 20 Pilot Bearing Bit Starter Pin Feed Direction WARNING Always use the guard when routi...

Page 26: ...is damaged it must be replaced by a specially prepared cord available through the service organization Using compressed air may be the most effective cleaning method Always wear safety goggles when cleaning tools using compressed air MAINTENANCE WARNING To ensure safety and reliability all repairs should be performed by a qualified service technician When servicing use only identical replacement p...

Page 27: ... in the OFF position Insert the key and pull the switch to the ON position The table surface is not flat The legs are not properly assembled Check assembly directions and tighten all fasteners securely The work surface is not flat Place the router table on a flat level surface The router cannot be attached to the table The sub base is still on the router base Remove the plastic sub base from the r...

Page 28: ...s notes warnings headline bars continuation tabs notes warnings headline bars continuation tabs notes warnings headline bars continuation tabs notes warnings headline bars continuation tabs notes warnings model no 054 6841 4 contact us 1 800 689 9928 28 EXPLODED VIEW PARTS LIST ...

Page 29: ... 8 5630003000 Hexagon Nut 25 2823204000 Fence Assembly 9 5650015000 Spring Washer 26 5650258000 Plain Washer 10 5650013000 Plain Washer 27 5620051000 Screw 11 2822231000 Mitre Gauge Assembly 28 5620052000 Screw 12 3705084000 Main Table 29 5620372000 Screw 13 5630010000 Square Nut 30 3703939000 Support 14 3705083000 Guiding Block 31 3123235000 Support Leg 15 5620075000 Screw 32 5620075000 Screw 16 ...

Page 30: ...e warranties are subject to the following conditions and limitations a a bill of sale verifying the purchase and purchase date must be provided b this warranty will not apply to any product or part thereof which is worn or broken or which has become inoperative due to abuse misuse accidental damage neglect or lack of proper installation operation or maintenance as outlined in the applicable owner ...

Page 31: ...t be transferred Neither the retailer nor the manufacturer shall be liable for any other expense loss or damage including without limitation any indirect incidental consequential or exemplary damages arising in connection with the sale use or inability to use this product Notice to Consumer This warranty gives you specific legal rights and you may have other rights which may vary from province to ...

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