matev CLS-G/H 1050, Operating Manual

Page 1: ...perating manual carefully and conscientiously all the way through Keep this manual where it is easily accessible This will enable you to refer to important information and handling instructions as needed The operating manual is part of the implement The operating manual must always be provided with new and used machines matev GmbH Nürnberger Str 50 90579 Langenzenn Germany T 49 9101 9087 0 F 49 91...

Page 2: ...the maintenance tasks you will retain the value and operational capability of the implement For damage that occurs due to operating errors or improper use we will not accept any guarantee claims Variants may be described in the manual that do not agree with the scope of delivery of your implement Please enter the data of the rating plate on the implement in the manual This information will be help...

Page 3: ...Intended use 9 5 2 Mounting on the rear three point linkage of the tractor 9 5 3 Detaching the material collection system from the rear three point linkage 11 5 4 Mounting and adjusting the universal joint shaft 11 5 5 Mounting the suction port and suction hose 12 5 6 Starting and switching off the turbine 13 5 7 Lifting lowering and emptying the collection container 14 5 7 1 Low dump 14 5 7 2 Hig...

Page 4: ...tructions as needed At transfer of the machine the owner of the machine receives instruction in the operation and maintenance of the machine from the owner s sales partner The owner must ensure that operating and maintenance personnel have been instructed in full scope in the operation and maintenance of the machine Listings with bullet points are marked as follows Text Text Text Handling instruct...

Page 5: ... 3 2 2 Qualifications of personnel This machine must only be operated by persons who are qualified as follows They must be at least 18 years old They have received instruction on the machine They must have read and understood this operating manual They have been instructed concerning the relevant safety regulations accident prevention The relevant accident prevention regulations and the other gene...

Page 6: ...on Danger of injury due to moving parts Remove the ignition key before performing tasks on the implement Danger of injury due to rotating parts Maintain a safe distance from the area of drive shafts Switch off the implement Wait until all machine parts have come to a standstill before performing tasks on the implement Attention Injuries can occur due to improper operation The implement can be dama...

Page 7: ...Safety Page 7 of 27 Attention Danger of injury due to the hydraulic system Do not enter the danger zone unless the lift cylinder safeguard is in place ...

Page 8: ...nce transport If you want to transport the implement over longer distances e g shipping via freight forwarder you must lash the implement onto a pallet The implement must only be transported in empty status without tractor Do not unhook the material collection implement from the tractor in filled status 4 2 Transport over short distances If the implement is not attached on a tractor it must only b...

Page 9: ...n system should only by mounted on tractors with sufficient power The material collection system must only be used in conjunction with a mower or a leaf vacuum nozzles with the connection intended for this purpose It is used for collecting cuttings and leaves The speed of the rear PTO shaft must agree with the speed on the material collection system see the sticker on the material collection syste...

Page 10: ...f the material collection system 6 Hook in the lower link on the material collection implement and secure the lower link with the linch pins 7 Hook in the top link and secure the top link bolt with the linch pin 8 With the aid of the top link align the implement so that the shell is vertical 9 Crank the support wheel upward and secure it with the bracket 10 Connect the hydraulic connections of the...

Page 11: ... with the securing bracket see Fig 2 Lower link bolt 3 Disconnect the hydraulic hose connections 4 Unplug the plug connector from the tractor s power connection 5 Uncouple the universal joint shaft from the tractor 6 Unhook the lower link and top link 5 4 Mounting and adjusting the universal joint shaft Attention The universal joint shaft is especially adapted to the vehicle and the material colle...

Page 12: ... working on the mower or on the turbine Attention If you dismount the suction port mount the original discharge guard Never operate the mower without either the discharge guard or the suction port installed Note In addition to this manual also read the safety and operating instructions specified in the associated mower manual 1 Lower the mower 2 Remove the ignition key Overlap Turbine Suction hose...

Page 13: ... conversion tasks The afterrun times vary based on the tractor implement combination The turbine s task is to take up the cuttings or leaves from the mower or leaf vacuum via the suction line and transport the cuttings or leaves into the container via the pressure line The process of switching the rear PTO shaft on and off varies depending on tractor type see the tractor operating manual in this r...

Page 14: ...e If you want to lift the filled CLS implement off of the substrate with the rear three point linkage strictly comply with the axle loads as well as lifting forces of the tractor Depending on the condition of the cuttings and container type the implement weight with filled container can be as much as 1070 kg without accessories The procedures for emptying the CLS differ between low dump and high d...

Page 15: ... The CLS is emptied from the driver seat via activation of the tractor s hydraulic system Proceed as follows to empty the high dump collection container 1 Approach the dump point with the tractor in reverse to 2 m in front of the dump point 2 Lift the collection container If the implement is lifted with the same hydraulic circuit ensure the correct position of the switch for the changeover valve 3...

Page 16: ...r s hydraulic system until the container is lowered 11 Ensure that the cover is tightly sealed i e ensure that the cover rests flush on the container and that the container is fully seated on the channel 5 8 Clean the filter mat The filter mat of the material collection system can be removed for easy cleaning Attention The material collection system must be completely emptied and in the lowered po...

Page 17: ...ter cloth 3 Pull the filter cloths downward and out of the guide 4 Clean the filter cloth 5 Slide filter cloth back into the guide 6 Lock the filter cloth with the rod and secure the rod with the spring cotter Fig 11 Retaining rod filter cloth ...

Page 18: ... check all screw and bolt connections Subject the CLS to regular service Only use lubricating grease do not use oil to lubricate moving parts 6 1 Service schedule overview Time interval Activity After the first 20 operating hours Check all screw connections and bolt connections Tighten any loose screws and secure any loose bolt connections with spring cotter pins Daily or before each use Check the...

Page 19: ... a 1 500h Lubricate at the beginning and end of the season and after 500 operating hours Use a grease gun Check oil level top up oil if necessary Please comply with the instructions in the provided operating manuals Check oil level top up oil if necessary Change oil ever x years Please comply with the instructions in the provided operating manuals Please comply with the operating manual provided f...

Page 20: ...Maintenance Page 20 of 27 ...

Page 21: ...nk implement tilts to front The horizontal position of the collection container relative to the infeed chute is adjusted by changing the length of the lift cylinder For this the rubber buffers must be loosened and set to the shortest position After the adjustment the rubber buffers are unscrewed far enough that they rest on the lift are and then they are unscrewed another turn and secured with the...

Page 22: ...Maintenance Page 22 of 27 ...

Page 23: ...e hose Use a tool to take off the turbine cover clean turbine Lift out the container and secure it with the lowering safeguard Clean the infeed chute and turbine Poor suction capacity Possible causes The exhaust grille or the filter is blocked Mower is adjusted too low Remedy Clean the exhaust grille or the filter Adjust the mower so that it is higher Strong vibration when the blower is running Po...

Page 24: ...Maintenance Page 24 of 27 Check the position of the control valve on the implement Check the electrical lines connection of the plug type connector and the fuse ...

Page 25: ...nditions of matev GmbH apply 10 Technical data Type designation Units CLS G H 1050 CLS G H 1350 CLS G H 1650 Dimensions Maximum width approx mm 1490 1490 1490 Total height with standard tires approx mm 2030 2030 2030 Length from the lower receptacle rear three point linkage approx mm 1250 1450 1650 Max lift height high dump approx mm 2050 2050 2050 Collection container capacity approx L 1050 1350 ...

Page 26: ...t 10 Fig 4 Check universal joint shaft 12 Fig 5 Mounting of the suction port and suction hose 12 Fig 6 Suction hose on the turbine 13 Fig 7 Low dump 15 Fig 8 Lift cylinder safeguard 15 Fig 9 Container lifted out cover closed 16 Fig 10 Spring cotter pin filter mat 16 Fig 11 Retaining rod filter cloth 17 Fig 12 Remove filter cloth 17 ...

Page 27: ...nufacturer matev GmbH Nürnberger Str 50 90579 Langenzenn Germany declares that the machine Grass Collection Implement TYPE CLS G H 1050 131 8561 131 8562 complies with the provisions of the Machinery Directive 2006 42 EC and with the implementing national statutory regulations The signer is authorized to compile the technical documents The address is the address of the manufacturer Date signature ...