Matrix U5X-03, Service Manual

Page 1: ...U 5 X 0 3 B I K E S E R V I C E M A N U A L...

Page 2: ...g Engineering Mode 12 CHAPTER 7 SERVICE MODE 7 1 Using Service Mode 13 CHAPTER 8 TROUBLESHOOTING 8 1 Electrical Diagram 14 8 2 Error Codes on the Console 15 8 3 LCB LED Instructions 16 8 4 Troubleshoo...

Page 3: ...placement 43 9 17 Pulley Axle Set Replacement 44 9 18 Crank Axle Set Replacement 46 9 19 Rear Stabilizer Replacement 47 9 20 Front Stabilizer Replacement 48 9 21 Testing the Bike 49 CHAPTER 10 BIKE SP...

Page 4: ...ATION A serial number plate is located below the bottom of the console mast beneath a rubber boot There is also a serial number tag on the middle of the main frame pointed towards the floor CHAPTER 1...

Page 5: ...2 1 1 SERIAL NUMBER LOCATION CONSOLE SERIAL NUMBER LOCATION CHAPTER 1 SERIAL NUMBER LOCATION...

Page 6: ...hands away from moving parts If the item cannot be reached contact a Matrix authorized dealer for assistance Never operate the unit if it is damaged not working properly when it has been dropped or h...

Page 7: ...is means that each outlet you plug Bikes into should not have anything else running on that same circuit besides other Bikes up to 3 per 15 amp circuit and 4 per 20 amp circuit The easiest way to veri...

Page 8: ...pment free from dust and dirt DO NOT use any equipment that is damaged or has worn or broken parts Use only replacement parts supplied by Matrix Fitness Systems MAINTAIN LABELS AND NAMEPLATES Do not r...

Page 9: ...web site at www matrixfitness com DAILY MAINTENANCE ITEMS 1 Look and listen for loose fasteners unusual noises and any other indications that the equipment may be in need of service 2 Clean the bike b...

Page 10: ...d time adjustment STOP Ends workout and shows workout summary data NUMBER KEYPAD Workout data input for workout setup Level adjustment during workout COOL DOWN Puts bike into Cool Down mode FAN Allows...

Page 11: ...en the program will start 4 3 WORKOUT SETUP STEPS FAT BURN ROLLING HILLS The Rolling Hills program is a level based program that automatically adjusts the resistance level to simulate real terrain 1 S...

Page 12: ...ards of 30 minutes for very fit individuals Once the test ends a recovery period cool down will begin and the user s results are calculated and displayed Results are based on the number of stages comp...

Page 13: ...rs in any program to view your current heart rate 1 Start pedaling and press the HEART RATE key 2 Select Age by using the UP or DOWN LEVEL keys and press SELECT 3 Select Target HR Percentage by using...

Page 14: ...rkout time when GO is pressed or when no time is selected during program set up Default Level 1 1 20 Starting resistance when GO is pressed or when no resistance is selected during program set up Defa...

Page 15: ...racters 2 layers are used to enter the serial number First Layer PPPPP V PPPPP is the product name V is the version If the version is A just leave this blank Second Layer YY MM nnnnn YY is the year 11...

Page 16: ...ally sets the Accumulated Distance and Time Service 4 CSafe RF Test Press the ENTER key to test CSAFE Press the ENTER key again to test the RF Service 5 Error Log Shows the last 10 errors Press and LE...

Page 17: ...14 8 1 ELECTRICAL DIAGRAM CHAPTER 8 TROUBLESHOOTING...

Page 18: ...8V or over 15V Check the wire connections at the battery Replace the battery 0x0441 B When the UCB implements a command the LCB is not receiving this command Check the machine type in Engineering Mod...

Page 19: ...sistance value in middle 1 2 VCC LED 8 Status 3 Digital Communication LED 9 12V Console Power WITHOUT AC PLUG NORMAL LED 2 LED 9 On LED 1 Off No AC plug detected LED 5 On Generator power detected WITH...

Page 20: ...ut Normal for a powered unit If self powered and issue is still present replace the generator If LED 8 is OFF Bad communication between UCB and LCB Reconnect the console cable at the LCB and UCB and c...

Page 21: ...Replace the LCB If LED1 is OFF No AC power cord plugged in Normal for an self powered unit If LED 8 is OFF Bad communication between UCB and LCB Reconnect the console cable at the LCB and UCB and chec...

Page 22: ...c Test the affected keypad If the keypad works in the keypad test it may not be a functioning key in the program used for testing it 2 Check the connections of the keypad at the UCB a Remove the conso...

Page 23: ...ng variable power a Insert the probes from a multi meter into the black and red wires on the generator wire harness connector Figure A b When pedaling the output voltage from the generator should vary...

Page 24: ...KING NOISE POSSIBLE CAUSES 1 The pedal is on the crank too loosely 2 The crank or axle is worn out 3 The belt tension is not enough or the belts are too dirty SOLUTION 1 Retighten the pedal on the cra...

Page 25: ...grips are damaged 5 The HR board is damaged 6 The UCB is damaged SOLUTION 1 Re center the chest strap below the user s pectoral muscle Figure A and check again 2 Replace the battery in the chest strap...

Page 26: ...ld look similar to Figure B If your equipment looks different contact Matrix or the manufacturer of your TV equipment if known 3 Verify how your TV is mounted compare your machine to Figure C which sh...

Page 27: ...oes clear your picture check the internal cables and fittings inside your machine Make sure you have no damage kinks cuts etc and no stray wires or poor fittings on the ends of the cables anywhere tha...

Page 28: ...at the console Figure C 3 After you have verified all connections are secure and a problem still exists verify power at the outlet Figure D If the outlet is not outputting 120 Volts check fitness room...

Page 29: ...e TV controller wire at the TV Figure B 4 If the TV does not power on with the TV keypad attempt to power on the TV using the small handheld remote that came with the TV Figure C Used for changing men...

Page 30: ...console Figure B 3 Reinstall the wire connections to the new console 4 Carefully push the wires into the console and mast until they are clear of the console mast connection and attach the console to...

Page 31: ...eful to support the handlebar Figure C 3 Carefully pull the wires from the console mast until the connectors are showing and then disconnect the 3 wires from the handlebar and remove the defective han...

Page 32: ...in half Figure B 3 Disconnect the level key and HR plate wiring Figure C and remove the HR grip 4 Reverse Steps 1 3 to install a new HR grip NOTE When plugging in the HR plate wiring the red wire sho...

Page 33: ...REPLACEMENT 1 Remove the 2 screws holding the cup holder to the console mast Figure A 2 Remove the cup holder Figure B 3 Reverse Steps 1 2 to install a new cup holder FIGURE A FIGURE B CHAPTER 9 PART...

Page 34: ...nnect the cord from the machine 2 Remove the console as outlined in Section 9 1 3 Remove the back cover of the console Figure A 4 Unplug and remove the faulty overlay Figure B 5 Clean the console area...

Page 35: ...the console Figure G 10 Press down on the corners of the overlay to keep it in place then remove the protective film Figure H I 11 Once the overlay is in the correct position press down on the overlay...

Page 36: ...move the 4 screws holding the console mast to the frame Figure B 4 Pull the wires out the bottom of the console mast and remove the mast Figure C 5 When installing a new console mast be sure to pull t...

Page 37: ...MENT FIGURE B FIGURE A 1 Remove the 4 screws holding the seat pad to the seat post Figure A 2 Lift the seat pad away from the seat post Figure B 3 Reverse Steps 1 2 to install a new seat pad CHAPTER 9...

Page 38: ...Pull the seat post upward until the stem comes away from the frame Figure B 3 Remove the 4 nuts holding the seat pad to the seat post and remove the seat pad Figure C 4 Reverse Steps 1 3 to install a...

Page 39: ...away from the frame and set it aside Figure B 3 Remove the rubber boot that rests at the bottom of the seat post Figure C 4 Grab the lip of the seat post insert and remove it from the seat post Figur...

Page 40: ...crank Figure A NOTE For the right side pedal the threads are normal For the left side pedal the threads are reversed the pedal turns off counterclockwise 2 Remove the pedal Figure B 3 Reverse Steps 1...

Page 41: ...13 screws holding the left shroud in place Figure D 5 Remove the 13 screws holding the right shroud in place Figure E 6 Once the screws are removed from both side shrouds lift the shrouds away from th...

Page 42: ...olding the lower board to the frame Figure B and remove the lower board 5 Reverse Steps 1 4 to install a new lower board Figure C shows the connections at the board 6 Test the bike for function as out...

Page 43: ...oud as outlined in Section 9 11 2 Disconnect the 2 wires from the battery Figure A 3 Remove the 2 wing nuts on the battery bracket Figure B 4 Swivel the battery bracket out of the way and remove the b...

Page 44: ...3 Remove the belt Figure B 4 Reverse Steps 1 3 to install a new drive belt NOTE Be sure to reattach the tension spring Figure C If more tension is needed on the drive belt multiple holes are availabl...

Page 45: ...as been removed the generator belt can be walked off of the pulley Figure C 4 Pull the generator out of the frame towards the front of the unit and remove the generator belt Figure D 5 Reverse Steps 1...

Page 46: ...r belt Figure B 3 Once the tension has been removed the generator belt can be walked off of the pulley Figure C 4 Pull the generator out of the frame towards the front of the unit and remove the gener...

Page 47: ...lt as outlined in Section 9 14 3 Loosen the nuts holding the generator to the frame Figure A and remove the nuts putting tension on the generator belt Figure B 4 Once the tension has been removed walk...

Page 48: ...earing Figure E 7 Remove the 60 mm nut holding in the pulley axle assembly with a large channel lock pliers or a pipe wrench Figure F 8 Once the 60 mm nut is removed the pulley axle set can be removed...

Page 49: ...h sides Figure C 5 Bend the tabs of the nut on the left side of the frame so that this nut will turn Figure D 6 Use a 32 mm wrench to remove the crank axle nuts Figure E NOTE This nut is reverse threa...

Page 50: ...Lean the bike to one side and remove the 4 screws holding the rear stabilizer to the frame Figure A 2 Remove the rear stabilizer Figure B 3 Reverse Steps 1 2 to install a rear stabilizer FIGURE A FIGU...

Page 51: ...n the bike to one side and remove the 4 screws holding the front stabilizer to the frame Figure A 2 Remove the front stabilizer Figure B 3 Reverse Steps 1 2 to install a new front stabilizer FIGURE A...

Page 52: ...e to U5x using the UP or DOWN LEVEL key and press ENTER to save f Press and hold the STOP key for 3 5 seconds to return to normal function 2 Without hitting start or entering any program modes sit on...

Page 53: ...rtual Active Ready No Asset Management Ready Yes TECHNICAL DATA Resistance Technology JID Brushless Generator Power Requirements Self Powered or Optional 120V 60Hz AC Minimum Watts 2 powered 31 self p...

Page 54: ...EAD SCREW M8 X 25L WHITE 4 Z12 SPRING WASHER WHITE 2 Z13 BUTTON HEAD SCREW M5 X 10L WHITE 8 Z21 HEX HEAD SCREW M8 X 20L BLACK 8 Z22 FLAT WASHER BLACK 8 Z23 SPRING WASHER BLACK 4 Z31 BUTTON HEAD SCREW...

Page 55: ...52 10 3 ASSEMBLY INSTRUCTIONS STEP 1 STEP 2 AFTER THESE ASSEMBLY STEPS ARE COMPLETE BE SURE TO SETUP AND TEST THE UNIT AS OUTLINED IN SECTION 9 21 CHAPTER 10 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE...

Page 56: ...53 10 3 ASSEMBLY INSTRUCTIONS CONTINUED STEP 3 STEP 4 CHAPTER 10 BIKE SPECIFICATION AND ASSEMBLY GUIDE...

Page 57: ...54 10 3 ASSEMBLY INSTRUCTIONS CONTINUED STEP 5 CHAPTER 10 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE...

Page 58: ...55 FINAL ASSEMBLY 10 3 ASSEMBLY INSTRUCTIONS CONTINUED CHAPTER 10 BIKE SPECIFICATION AND ASSEMBLY GUIDE...

Page 59: ...on the pedals The user s knees should bend slightly when the pedal is at the lowest point of its rotation It should be possible to pedal without locking the knees or shifting in the seat The Matrix U...

Page 60: ...ng indicates that your bike needs to be leveled Determine which leveler is not resting completely on the floor Loosen the nut with one hand to allow the leveler to rotate Rotate the left or right leve...

Page 61: ...from the Bike 3 Remove the 4 screws holding the 2 halves of the console together and split the console Figures A B 4 Peel up the existing lower overlay that says Target Heart Rate Zone on it Figure C...

Page 62: ...nstall the rubber pad from the TV bracket kit over the hole in the console mast Figures H I 9 Connect the coax cable to the one coming up the console mast and push the TV power wire into the console m...

Page 63: ...2 Insert the spring pin into the hole at the top of the TV bracket Figure M 13 Install the rabbit ears onto the console mast using the bolt nut from the TV bracket kit Figure N NOTE Make sure that the...

Page 64: ...cable into the TV Figure R 17 Plug the TV controller wire into the TV and the back of the console Figures S T 18 Install the back cover onto the TV with 4 screws Figure U 19 Run a coax cable to the b...

Page 65: ...the USB drive the path should read MATRIX FW UCB Figure A 6 Insert the USB drive into the USB port on the console Figure B 7 From the standard display picture press ENTER 9 0 0 1 ENTER on the keypad P...

Page 66: ...63 NOTES...

Page 67: ...64 MATRIX FITNESS SYSTEMS CORP 1610 LANDMARK DRIVE COTTAGE GROVE WI 53527 USA TOLL FREE 866 693 4863 www matrixfitness com FAX 608 839 1717 KO REV 1...