MAXWALD A 5000, Instruction Manual

Page 1: ...U A 6000 U M 2000 Premium MAXWALD since 1771 For technical information and spare parts orders please contact any well stocked specialised dealer or us directly at MAXWALD Maschinen GmbH Irresbergstraße 1 4694 Ohlsdorf AUSTRIA Phone 43 0 7612 47219 0 Fax 43 0 7612 47219 9 info maxwald com www maxwald at ...

Page 2: ... with pulling rope and hydraulic clutch cylinder alternative 0 9 2c with remote cable control control panel electro hydraulic alternative IV 10 2d with radio control intermittent brake 11 Hydraulic cable entry brake cable discharge 12 Maintenance Servicing 13 Faults Spare parts drawing list rope controlled winch with reduction gear and spooling device Spare parts drawing list rope controlled winch...

Page 3: ...sv de bw Accident prevention published in German by KWF Groß Umstadt Federal Republic of Germany Work safely to prevent accidents Observe the accident prevention regulations The winch may only be operated and serviced by a suitable and reliable person who is familiar with such a job and is over the age of 18 Check that the cable winch is in perfect working order before use and at least once each w...

Page 4: ...refer to the diagram There may be no persons below a trunk attached to the winch during skidding work on slopes for example Always attach the cable to the tree before starting cutting work so that it can be pulled down afterwards The distance between the skidder and the tree to be felled must be at least double the length of the tree Use non slip chains in snow or ice Secure the skidder safely wit...

Page 5: ...y brake cable discharge OPTION for winches with alt IV M2000 Premium series Equipment OPTION lower cable entry roller lateral hoop guards tool box etc Type A501 U A501S U A5000 U A516S U M2000 Premium A611S A6000 Permissible load at bottom layer 6 5 t 7 0 t Permissible load at top layer 4 5 t 5 0 t Max cable capacity 100 m 10 mm or 80 m 11 mm 160 m 10 mm or 130 m 11 mm 90 m 11 mm Required cable br...

Page 6: ...rect length to avoid blocking at only short distances Please refer to the instruction manual of the prop shaft ATTENTION Do not use a prop shaft with a friction clutch d Lower the hydraulic three point linkage with the winch to the ground during winching bring the lever of the hydraulic control unit in the float position and switch on the standard PTO at 540 rpm e ATTENTION Unwind the entire cable...

Page 7: ...or operation Pull the blue clutch rope through to its limit position and hold tight ATTENTION When winching the clutch rope must be pulled through to the limit stop to achieve the maximum traction force and to prevent the clutch from slipping To release the brake gradually IMPORTANT if the cable is under tension Pull the orange rope through quickly in one action until the brake lever is in its upp...

Page 8: ...erated winches page 7 2 Plus you can pull the load with the hydraulic cylinder by actuating the control lever ATTENTION Should the control lever of the single acting control unit not return into the float position automatically after releasing it is absolutely essential that you attach the elastic cord provided for this purpose and included in the scope of delivery to the control lever Otherwise t...

Page 9: ...to stop the cable drum The brake is activated automatically To release the brake briefly Press pushbutton Z briefly several times if the brake has to be opened under high tension This prevents the drum from running on EMERGENCY STOP Press to trigger an EMERGENCY STOP Turn to the right to reset the pushbutton after an EMERGENCY STOP NOTE Always open the brake by actuating it briefly several times i...

Page 10: ...TION FUNCTION OPERATION Switch the light on a Switch the radio receiver on b Switch the radio transmitter on For further information please refer to the respective radio control manual A lifting spindle drive or electric speed adjustment is required for the Speed function MAX radio control system from HBC Only MAXWALD winches with a disc brake allow an intermittent release of the brake IMPORTANT N...

Page 11: ...rates a jerking pulse i e the winch discharges the cable in jerks if the intermittent brake lever is pressed The following fine adjustments must be made to ensure that the intermittent brake also functions perfectly when the cable is under tension FINE ADJUSTMENT 4a Push the intermittent brake lever UP hold the lever and touch SPEED briefly only once or twice The winch will now discharge the cable...

Page 12: ...y function approx 3 s Activate cable discharge press once for approx 3 s Stop cable discharge press once briefly ADJUSTMENT Cable entry brake Cable discharge Cable discharge speed Swivel the cover of the control unit guard up Upper throttle Loosen the lock nut and turn to the left to reduce the speed turn to the right to increase the speed Retighten the lock nut Cable entry brake Swivel the cover ...

Page 13: ...ic cable spooling device Spray lubricant onto the lubricating nipple on the swivel arm bearing and bearing surface Adjusting the clutch The clutch may only be adjusted by an authorised workshop Changing the cable Remove the protective grid from the drum Insert the end of the cable in the lateral bore of the cable drum and secure with a cable clamp A516S M2000 model with spooling arm Mount the cabl...

Page 14: ... chain Switch the light on Check the power supply Winch does not haul in Alternative IV The distance between the clutch and drum is too large Power supply EMERGENCY STOP was pressed Adjust the clutch Switch the light on Check the power supply Deactivate the EMERGENCY STOP Radio control does not respond Power supply of transmitter Power supply of receiver Check with the remote cable control Charge ...

Page 15: ... 15 5 Spare parts list Exploded drawings ...

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Page 20: ... 3 Bremsenteile Bremskopf u Nachlaufbremse BRAKE 21 00602 Sperrkette vor Bj 1980 Sperrstange 1 1 21a 00610 Rohr für Sperrkette 1 1 22 00603 Bremsbügel mit Belag Nachlaufbremse 1 1 22a 00603a Belag für Nachlaufbremse 1 1 23 00604 Feder Zugfeder für Nachlaufbremse 1 1 24 00605 Lagerung Bremsaushebung 1 2 25 00606 Kette mit Glied für Bremsaushebung 1 2 26 00607 Bremsschuh mit Lager vor 1985 Bremsplat...

Page 21: ...r 2 3 47 001077 Seilrolle Durchmesser 145mm 1 3 48 01529 Kugellager 6307 2 RS 1 3 49 01090 Distanzhülse für Lagerung Seilrolle 1 3 50 51 01091 Scheiben 2 3 52 01527 Schraube Mutter Sicherungsscheibe 1 3 53 11094 Bolzen für untere Seileinlaufrolle 1 3 54 11093 Gehäuse für untere Umlenkrolle 1 3 60 01517 0 5153 Unterlenkerbolzen m Klappsplint 2 3 61 13500 Rahmen mit Schild 1 3 62 05153b Oberlenkerbo...

Page 22: ... 01090 Distanzhülse für Lagerung Seilrolle 3 5 50 51 01091 Scheiben 6 5 52 01527 Schraube Mutter Sicherungsscheibe 3 5 83 00700 Segering 1 5 84 00701 Lager 1 5 85 00703 Schleifbügel 2 5 86 00704 Schwenkarm 1 5 91 00709 Bügel 1 5 92 00710 Winkel für Seilrolle 1 5 96 00714 Pendellager 1 5 97 00715 Schraube Scheibe Mutter 1 5 ...

Page 23: ...olzen und Splint 2 1 Zylinderhalter Einschalthebel komplett inkl Schrauben 3 1 Zugfeder Ø 3mm oben 4 1 Zugfeder Ø 2 5mm seitlich inkl Federplatte 5 1 Winkelverschraubung 6 1 Hydraulikschlauch 1 400mm 7 1 Kupplungsstecker 8 1 Schutzkappe für Kupplungsstecker 9 1 Spanngurt auf Foto nicht ersichtlich 1 2 3 4 5 6 8 7 ...

Page 24: ... 24 Drawing Var IV ...

Page 25: ...1 18 Schlauch L 1050 1 Schlauch L 1050 1 Schlauch L 1150 1 19 Schlauch L 308 1 Schlauch L 325 1 Schlauch L 460 1 20 Schlauch L 685 1 Schlauch L 770 1 Schlauch L 770 1 21 Verschr X RSWS 7 RSWS 6 Verschr X RSWS 7 22 Verschr X RSWS 2 für Bremszylinder 1 Verschr X RSWS 2 23 Schaltbirne Kabel Stecker 1 Schaltbirne Kabel Stecker 1 Schaltbirne Kabel Stecker 1 24 Ventilstecker DC mit LED 2 Ventilstecker D...

Page 26: ...VORBEREITUNG Betätigung Schaltpult oder Funkfernsteuerung Öl für Steuerung z B HD Renolin B15 VG 46 Fuchs Öl für Getriebe z B Supergear 80W 90 Ölmenge im Tank vor 2008 5l ab April 2008 3 5 l Elektrik 12 V Ölwechsel empfohlen nach ca 200 Betriebsstunden ...

Page 27: ... 27 Cable entry brake hydraulic cable discharge Cable entry brake cable discharge 1 1b 2 2a 3 4 4a 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24x 26 27 25x 29 28 ...

Page 28: ...e Splinte 2 12 Druckrolle mit Lager 2 13 Schrauben für Ölmotorflansch Beilagscheiben 4 14 Schl 206x1350 DKOL10 DKOL1090 1 15 VERSCHR X GS 12 10 L 1 16 Ø 12mm Hydraulikrohr verz mit Überwurfmuttern 1 17 VERSCHR X P ETS 1 18 VERSCHR X P EWS 1 19 VERSCHR X P REDS 1 20 VERSCHR P EGES 1 21 VERSCHR X DSVT 1 22 Drosselventil VRB 1 4 für Ausstoß Geschwindigkeit 1 23 VERSCHR X GES 1 24x Verschr PEGES 1 25x...

Page 29: ...pon mentioned machine s I we and all persons who will work with it them will read carefully the out handed instruction and work according it The undersigned copy of this declaration must be returned to MAXWALD before the first use __________________________ date signature The machine s had been handed out to the customer according producers regulations All security parts mustn t be changed or remo...

Page 30: ...nto circulation conform with the applicable basic requirements on health and safety Any use of the machine other than that for which it is intended and any modification made thereto without our consent shall render this declaration null an void Applied harmonized standards in particular EN 292 Safety of machines Company MAXWALD Maschinen GesmbH Address 4694 Ohlsdorf Austria Irresbergstraße 1 Manag...