Maytag performa, User Manual

Page 1: ...a neighbor sphone HJ650NRRT HJ650PRRT Follow the gas supplier s instructions HJ650NRRTF HJ650PRRTF If you cannot reach your gas supplier call the fire department HJ650NRRT2 HJ650PRRT2 HJ650NOCT32W HJ650POCT32W Installation and service must be performed by a qualified installer HJ650NBRS2 HJ650PBRS2 service agency or the gas supplier HJ665NRRT5 HJ665PRRT5 H675NRRS H675PRRS H675NRRT H675PRRT _ WARNI...

Page 2: ...esulting flashback and fire heater in place of the factory furnished valve can cause death or serious burns to anyone in the For safe operation of the water heater the relief valve area as well as property damage must not be removed from it s designated opening or If installation in such areas is your only option then plugged the installation must be accomplished in a way that The temperature pres...

Page 3: ... your hot water needs a means ated vent dampers Before installation of any vent such as a mixing valve should be used at the hot damper consult your local gas utility for further water taps used by these people or at the water information heater Mixing valves are available at plumbing sup ply or hardware stores Follow manufacturers instruc tions for installation of the valves Before changing the f...

Page 4: ...r any connections should period of time a flooded water heater will create leak the flow of water will not cause damage to dangerous conditions which can cause DEATH SERI the structure For this reason it is not advisable to OUS BODILY INJURY OR PROPERTY DAMAGE install the water heater in an attic or upper floor Contact the Maytag dealer from whom the appli When such locations cannot be avoided a s...

Page 5: ...g the Water Heater 18 Venting 18 19 Gas Piping 19 20 Installation Checklist 21 Temperature Regulation 24 Service and Maintenance 25 27 Venting System Inspection 25 Burner Inspection 25 L R Gas Control Valve and Burner Assembly Replacement Information 26 Burner Cleaning 26 Draining 26 Anode Rod Inspection 27 Temperature Pressure Relief Valve Operation 27 Drain Valve Washer Replacement 27 Housekeepi...

Page 6: ...Examine the location to ensure the water heater compiles must conform with this manual Local Codes and with the current edition of the National Fuel Gas with the Locating the New Water Heater section in this Code ANSI Z223 1 manual This publication is available from your local govern For California installatlon this water heater must be braced ment or public library gas company or by writing ancho...

Page 7: ... Rate 38_000 35 500 351000 351000 35_000 35_000 Recovery Rate In Gals Per Hour 90 F Rise 39 36 36 36 36 36 Minimum Vent Pipe 3 3 3 or 4 3 or 4 3 or 4 3 or 4 Diameter 20 20 20 20 22 22 Height To Top of Draft Hood 60 60 52 52 52 52 Model HJ640NBRS HJ640PBRS HJ640NOLS HJ640POLS HJ640NBRT HJ640PBRT HJ640NBRTF HJ640PBRTF Tank Capacity In Gallons 40 40 39 39 40 40 Type of Gas Natural Propane Natural Pro...

Page 8: ...ural Propane Natural Propane B T U Rate 36 000 361000 40_000 40_000 40r000 40_000 Recovery Rate In Gals Per Hour 90 F Rise 36 36 41 41 41 41 Minimum Vent Pipe 3 3 3 or 4 3 or 4 3 or 4 3 or 4 Diameter 20 20 20 20 22 22 Height To Top of Draft Hood 60 60 63 63 63 63 Model HJ650NRRT HJ650PRRT HJ650NRRT2 HJ650PRRT2 HJ650NOCT32W HJ650POCT32W HI650NRRTF H 650PRRTF Tank Capacity In Gallons 50 50 50 50 50 ...

Page 9: ...ise 41 41 66 56 77 56 Minimum Vent Pipe 3 or 4 3 or 4 4 4 4 4 Diameter 24 24 22 22 24 24 Height To Topof Draft Hood 53 53 63 63 631 2 62 Model H675NRRT H675PRRT Tank Capacity In Gallons 75 75 Type of Gas Natural Propane B T u Rate 75_100 75_100 Recovery Rate In Gals Per Hour 90 FRise 79 79 Minimum Vent Pipe 4 4 Diameter 26V4 26 Height To Topof Draft Hood 671 2 67 Adding suffix D denotes high altit...

Page 10: ... PART 66001012 FORWATERHEATERS HAVINGA NUMBER66001014 CAPACITY DIAMETER26 ORLESS Tools You may or may not need all of these tools depending on your ADDITIONAL TOOLS NEEDED type of installation These tools can be purchased at your local WHEN SWEAT SOLDERING Tubing Cutters or Hacksaw hardware store Propane Torch Pipe Wrenches 2 14 Soft Solder Screwdriver _ _ _t Solder Flux Emery Cloth Tin Snips _ Wi...

Page 11: ...heater is the water be turned offto the entire now completely disconnected and house ready to be removed Check again to make sure the gas sup ply is OFF to the water heater Then h If you have galvanized pipe to the water disconnect the gas supply connection heater loosen the two galvanized pipes from the gas control valve with a pipe wrench at the union in each line Also disconnect the piping Atta...

Page 12: ...ure you upon contact Some eople are more likely to be permanently injured by tot water than others These include the elderly A WARNING children the infirm or physically mentally handi t capped If anyone using hot water in your home fits Toxic chemicals such as used for treatment of boilers into one of these groups or if there is a local code or I or non potable water heating appliances shall never...

Page 13: ...HAX _1 _I HIN the water heater must be accomplished in such a _ manner that if the tank or any connections should leak the flow of water will not cause damage to VENTILATION the structure For this reason it is not advisable to A R O OPENINGS install the water heater in an attic or upper floor oTOF_Ios_ W I_ HIN When such locations cannot be avoided a suitable WITHOUT DOOR T_V_ SET drain pan should...

Page 14: ...ich emit flammable ppuances vapors may be improperly stored or used in such Confined C areas The gas water heater pilot light or main burner Jpace can ignite suchvapors The resulting flashback and fire Confined Space is a space whose volume is less than 50 cubic can cause death or serious burns to anyone in the area as well as property damage feet per 1 000 Bm per hour of the aggregate input ratin...

Page 15: ... per hour of total input rating of all equip 5 Louvers and Grilles In calculating free area consideration ment in the enclosure See Figure 3 shall be given to the blocking effect of louvers grilles or screens protecting openings Screens used shall not be 2 When communicating with the outdoors through vertical smaller than inch mesh If the free area through a design ducts each opening shall have a ...

Page 16: ...isStat read the Temperature Regulation section inmanual _ __ ___ _ _ _ HOTOUTLET _ _ COLDINLET This water heater shall not be connected to any heating sys TO HOUSE WATER LINE tems or component s used with a non potable water heating II _ II appliance lfa water heater is installed in a closed water supply system such as one having a back flow preventer check valve water 3 4 THREADED 314 THREADED me...

Page 17: ...r the relief valve _ TEMPERATURE I rl PRESSURE plugged mustn tberem ved from it s designatedopeningor II1 _ RELIEF VALVE The temperature pressure relief valve must be installed directly into the fitting of the water heater designated for DISCHARGE PIPE cap the reliefvalve Position thevalvedownwardandprovide orplug tubingsothat anydischarge will exitonlywithin6 inches r_l above or at any distancebe...

Page 18: ...he vent pipe A WARNING in position drill a small hole through both the vent pipe VENT DAMPERS Any vent damper whether it is and draft hood Secure them together with a sheet metal operated thermally or otherwise must be removed screw itits use inhibits proper drafting of the water heater Thermally Operated Vent Dampers Gas fired water DRAFTHOOD _ VENT_J I heaters having thermal efficiency in excess...

Page 19: ...oapy solution and wipe dry AWARNING Be sure vent pipe is properly connected to prevent StandardModeis are for installation up to 3 300 feet above escape of dangerous flue gases which could cause I sealevel deadly asphyxiation High Altitude Models are for installation from 3 300 to AWARNING 5 500 feet above sea level Chemical vapor corrosion of the flue and vent system may occur if air for combusti...

Page 20: ... of water heater instaUa CONTROL tion The sediment trap shall be either a tee fitting with a CAP VALVE capped nipple in the bottom outlet or other device recognized as an effective sediment trap Ira tee fitting is used it shall be installed in conformance with one of the methods of installa tion shown GAS PIPING WITH ALL BLACK IRON PIPE TO GAS CONTROL Connecting the gas piping to the gas control v...

Page 21: ...EMPERATURE PRESS Is the water heater completely fdled with water See _ RELIEF VALVE Filling instructions in the Instructions for Installation section SHUTOFF VALVE Will awater leak damageanything Seethe Locating the DISCHARGE PIPE New Water Heater section Donotcapor plug Is there proper clearance between the water heater and TEE anything that might catch fire See the Locating the New DRIP LEG _ DR...

Page 22: ...man ual then leave the premises Lighting and operating instructions are located on front of the water heater above or to one side of the gas control valve Figure 7 AWARNING AN ODORANT IS ADDED TO THE GAS USED BY THIS WATER HEATER _ FOR YOUR SAFETY IFYOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas sup...

Page 23: ...epeatsteps3 setting with arrow ondial asshown DO through 8 NOTFORCE to OFF posi If knobdoesnotpopupwhenreleased stopand 4 Turn gascontrol knob clockwise immediately callyour service technician orgassup tion Knobcannot beturned from PILOT to OFF plier Ifthepilotwillnotstaylitafter several tries depress unless knobisdepressed slightly DO NOTFORCE andturnthegascontrol knob clockwise _ to Figure 6 pag...

Page 24: ...bout 1 1 2 seconds the infirm or physically mentally handicapped If B approx 14001 Less than 5 seconds anyone using hot water in your home fits into one of A approx 130017 About 30 seconds these _roups or if there is a local code or state law approx 120 F More than5 minutes requermg a certain temperature water at the hot water tap then you must take special precautions In LOW approx 80 F addition ...

Page 25: ...ng which is not normal and will vents refrigerator and air conditioner refrigerants impair proper combustion swimming pool chemicals calcium and sodium chlo ride waxes bleach and process chemicals are typi ca compounds which are potentially corrosive AWARNING __ Obstructed or deteriorated vent systems may pre sent a serous hemth r sk or asphyxiat on NATURAL OR PROPANE L R GAS BURNER AWARNING 33 00...

Page 26: ...er If the burner needs to be fold C to D are left hand threads removed for additional cleaning call Maytag Customer Service at 1 800 788 8899 for an authorized servicer to For ordering these replacement parts please refer to the Repair remove and clean the burner and correct the problem that Parts List section of this manual required the burner to be cleaned Draining The water heater should be dra...

Page 27: ...e the manufacturer from any claim which might result from excessive temperature or HouseReeping pressure Vacuum around base of water heater for dust dirt and lint on WARNING a regular basis If the temperature pressure relief valve on the Combustible materials such as clothing cleaning materials or appliance weeps or discharges periodically this flammable liquids etc must not be placed against or a...

Page 28: ...ommended that any devices installed which could create Excessive condensation can cause pilot outage due to water a closed system have a by pass and or the system have an running down the flue tube onto the main burner and putting expansion tank to relieve the pressure built by thermal expan out the pilot sion in the water system Expansion tanks are available for ordering through Maytag Customer S...

Page 29: ... pilot ceming an Anode Replacement Kit 66001068 and this Chlorinatlon Treatment 3 If the pilot is not fit follow the Lighting instructions in this manual or located above the gas control valve on the water I the smelly water persists after the anode replacement and heater to refight the pilot If the water was extremely hot and chlorination treatment we can only suggest that continuous is now cold ...

Page 30: ...788 8899 for an authorized servicer _ WARNING 1 Due to the nature of the typical gas water heater I the water temperature in certain situations may be I hotter than the thermostat setting I Short frequent draws of hot water especially with very cold incoming water can shock the thermo stat into brief operation resulting in hotter and hot ter layers of water closer to the top of the tank Changes in...

Page 31: ...ay be leaking O The primary anode rod fitting may be leaking O Small amounts of water from relief temperature pressure valve may be due to thermal expansion or high water pressure in your area O temperature pressure may leaking at The relief valve be the tank fitting O Water from a drain valve be due to the valve opened may slighdy O The drain valve may be leaking at the tank fitting O Combustion ...

Page 32: ... 30 Gallon Natural Gas HJ630PORT 30 Gallon Propane L R Gas HJ630NORT2 30 Gallon Natural Gas HJ630PORT2 30 Gallon Propane LR Gas HJ640NORT 40 Gallon Natural Gas HJ640PORT 40 Gallon Propane L P Gas i I T 4 u _ 3 2 p i 7 t_ I o IIII I _211 _ 11 OR l II _ _ I __ i f I 32 ...

Page 33: ...0 Pilot Tubing w Fittings 66001275 66001275 66001275 66001275 66001275 66001275 11 Burner Orifice Std 66001160 66001171 66001160 66001171 66001167 66001171 Orifice Drill Size 38 52 38 52 35 52 11 Burner Orifice High Altitude 66001158 66001170 66001158 66001170 66001161 66001170 Orifice Drill Size 41 53 41 53 37 53 12 Manifold 66001322 66001323 66001324 66001325 66001324 66001325 13 Burner 66001027...

Page 34: ... NUMBERS HJ640NORT2 40 Gallon Natural Gas HJ640PORT2 40 Gallon Propane L R Gas HJ640NORS 40 Gallon Natural Gas HJ640PORS 40 Gallon Propane L F Gas HJ640NORS2 40 Gallon Natural Gas HJ640PORS2 40 Gallon Propane L R Gas I 1 I I It JJ 4 _ I _ 5 i t I I_ _ I 34 ...

Page 35: ...ilot Tubin 9 w Fittings 66001276 66001276 66001276 66001276 66001277 66001277 11 Burner Orifice Std 66001167 66001171 66001161 66001171 66001161 66001171 Orifice Drill Size 35 52 37 52 37 52 11 Burner Orifice High Altitude 66001161 66001170 66001166 66001170 66001166 66001170 Orifice Drill Size 37 53 40 53 40 53 12 Manifold 66001326 66001327 66001326 66001327 66001328 66001377 13 Burner 66001027 6...

Page 36: ...atural Gas HJ640PBRS 40 Gallon Propane L P Gas HJ640NOLS 39 Gallon Natural Gas HJ640POLS 39 Gallon Propane L R Gas HJ640NBRT 40 Gallon Natural Gas HJ640PBRT 40 Gallon Propane L R Gas HJ640NBRTF 40 Gallon Natural Gas HJ640PBRTF 40 Gallon Propane L R Gas _2 r i q b i p 14 11912 OR _ w 36 ...

Page 37: ...391 66001017 66001017 66001273 66001273 10 Pilot Tubing w Fittings 66001276 66001276 66001024 66001024 66001275 66001275 11 Burner Orifice Std 66001025 66001172 66001160 66001171 66001025 66001172 Orifice Drill Size 33 SO 38 52 33 SO 11 Burner Orifice High Altitude 66001035 66001041 66001158 66001170 66001035 66001041 Orifice Drill Size 36 51 41 53 36 51 12 Manifold 66001326 66001327 66001329 6600...

Page 38: ...ERS HJ640NBRT2 40 Gallon Natural Gas HJ640PBRT2 40 Gallon Propane L R Gas HJ640NOCT42W 40 Gallon Natural Gas HJ640POCT42W 40 Gallon Propane L R Gas HJ640NOCT52W 40 Gallon Natural Gas HJ640POCT52W 40 Gallon Propane L R Gas I I 1 4 II 1211 8_ 11 16 _ I I S s J 38 ...

Page 39: ...1 66001391 Pilot Tubing w Fittings 66001276 66001276 66001276 66001276 66001276 66001276 11 Burner Orifice Std 66001025 66001172 66001025 66001172 66001161 66001171 Orifice Drill Size 33 50 33 50 37 52 11 Burner Orifice High Altitude 66001035 66001041 66001035 66001041 66001392 66001170 Orifice Drill Size 36 51 36 51 40 53 12 Manifold 66001326 66001327 66001326 66001327 66001326 66001327 13 Burner...

Page 40: ...S WATER HEATERS MODEL NUMBERS HJ650NKRT 50 Gallon Natural Gas HJ650PKRT 50 Gallon Propane L R Gas HJ650NBRT 50 Gallon Natural Gas HJ6SOPBRT 50 Gallon Propane L P Gas HJ650NBRT2 50 Gallon Natural Gas HJ650PBRT2 50 Gallon Propane L R Gas ...

Page 41: ...PilotTubing w Fittings 66001276 66001276 66001276 66001276 66001277 66001277 11 BurnerOrifice Std 66001035 66001041 66001025 66001172 66001025 66001172 Orifice Drill Size 36 1 33 50 33 50 11 Burner Orifice High Altitude 66001162 66001171 66001035 66001041 66001035 66001041 Orifice Drill Size 39 52 36 51 36 51 12 Manifold 66001326 66001327 66001326 66001327 66001328 66001377 13 Burner 66001027 6600...

Page 42: ...as HJ650PRRT 50 Gallon Propane L R Gas HJ650NRRTF 50 Gallon Natural Gas HJ650PRRTF 50 Gallon Propane L P Gas HJ650NRRT2 50 Gallon Natural Gas HJ650PRRT2 50 Gallon Propane L R Gas HJ650NOCT32W 50 Gallon Natural Gas HJ650POCT32W 50 Gallon Propane L R Gas I I 0 _ r _21J 8c_ 11t 16 _ _ s lj j I 42 ...

Page 43: ...1391 66001391 66001274 66001274 66001274 66001274 10 PilotTubingw Fittings 66001276 66001276 66001277 66001277 66001277 66001277 11 BurnerOrifice Std 66001046 66001048 66001046 66001048 66001035 66001041 OrificeDrill Size 30 47 30 47 36 51 11 BurnerOrifice HighAltitude 66001165 66001176 66001165 66001176 66001162 66001171 OrificeDrill Size 31 48 31 48 39 52 12 Manifold 66001326 66001327 66001328 6...

Page 44: ...Repair Parts List cont d MAYTAG GAS WATER HEATERS MODEL NUMBERS HJ650NBRS2 50 Gallon Natural Gas HJ650PBRS2 50 Gallon Propane L P Gas ...

Page 45: ...ll Size 33 50 11 Burner Orifice High Altitude 66001035 66001041 Orifice Drill Size 36 51 12 Manifold 66001329 66001284 13 Burner 66001027 66001027 14 Gas Control Valve Natural 66001183 14 Gas Control Valve Propane L R 66001004 15 Inner Door 66001029 66001029 16 Outer Door 66001190 66001190 Manual 66001475 Also available at most hardware stores Now that you have purchased this Gas Water Heater shou...

Page 46: ...RS MODEL NUMBERS HJ665NRRT5 65 Gallon Natural Gas HJ665PRRT5 65 Gallon Propane L R Gas H675NRRS 73 Gallon Natural Gas H675PRRS 73 Gallon Propane L R Gas H675NRRT 75 Gallon Natural Gas H675PRRT 75 Gallon Propane L R Gas I T 4 _7 15 t 13 _ 16 16 _ 46 ...

Page 47: ...Tubing w Fittings 66001277 66001277 66001024 66001024 66001142 66001142 11 Burner Orifice Std 66001168 66001175 66001169 66001175 66001169 66001397 Orifice Drill Size 27 45 23 45 23 41 11 Burner Orifice High Altitude 66001164 66001048 66001168 66001048 66001168 66001177 Orifice Drill Size 29 47 27 47 27 43 12 Manifold 66001361 66001381 66001362 66001364 66001143 66001144 13 Burner 66001359 6600136...

Page 48: ...01588 66001051 9000274 66001248 9001822 66001068 9001453 66001273 9001318 66001077 9000248 66001274 9002320 66001078 9002122 66001275 9002323 66001079 9000071 66001276 9002324 66001105 9002769 66001277 9002325 66001142 9002326 66001280 9002374 66001143 9002968 66001282 9002454 66001144 9002969 66001284 9002466 66001145 9000289 66001285 9002488 66001146 9000369 66001288 9002496 66001147 9002971 660...

Page 49: ...01364 9003051 66001365 9003061 66001377 9003106 66001381 9003110 66001382 9002488 66001383 9003114 66001384 9003115 66001385 9003116 66001391 9000876 66001392 0230168 66001393 9003149 66001394 9003150 66001395 9003151 66001396 9000283 66001397 0230287 66001398 9002283 66001410 9000246 66001475 183777 000 66001477 9003313 66001478 9003321 49 ...

Page 50: ...Notes 5O ...

Page 51: ...Notes 51 ...

Page 52: ...rs in the Tank a new water heater of the closest capacity and quality then available will be replaced free of charge for the water heater with the owner paying all other costs including labor mileage and transportation If the water heater is subjected to commercial institutional industrial or non residential use the above warranty cov erage for tanks that are proved to be defective in material or ...