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Please retain product label and instructions for future reference

             

General Instructions

0628RANE0403HGDD2SW - V1

28MM LOG CABIN, REVERSE APEX, NO EXTRAS, 4X3M, HALF GLAZED DOUBLE DOORS TWO SHORT WINDOWS.

2mm Drill bit

Winter = High Moisture = Expansion

Summer = Low Moisture = Contraction

All building’s should be 

erected by two adults

For ease of assembly, you 

MUST

 pilot drill all screw 

holes and ensure all screw 

heads are countersunk.

CAUTION

Every effort has been made during the 

manufacturing process to eliminate the 

prospect of splinters on rough surfaces of the 

timber.  You are strongly advised to wear gloves 

when working with or handling rough sawn 

timber.

BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY 

- Check the pack and make sure you have all the parts listed. 

- When you are ready to start, make sure you have the right tools at hand (not supplied) 

including  a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm 

bit.

- Ensure there is plenty of space and a clean dry area for assembly. 

TIMBER

As with all natural materials, timber can be affected during various weather conditions. 

For the duration of heavy or extended periods of rain, swelling of the wood panels may 

occur. Warping of the wood may also occur during excessive dry spells due to an interior 

moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is 

suggested that the outdoor building is sprayed with water during extended periods of 

warm sunshine and sheltered as much as possible during rain or snow. 

BUILDING A BASE

When thinking about where the building and base is going to be constructed: 

Ensure that there will be access to all sides for maintenance work and annual 

treatment.

Ensure the base is level and is built on firm ground, to prevent distortion.  Refer to 

diagrams for the base dimensions.  The base should be slightly smaller than the external 

measurement of the building, i.e. The cladding should overlap the base, creating a run 

off for water. It is also recommended that the floor be at least 25mm above the 

surrounding ground level to avoid flooding.

TYPES OF BASE

- Concrete 75mm laid on top of 75mm hard-core.

- Slabs laid on 50mm of sharp sand.

Whilst all products manufactured  are made to the highest standards of Safety and in 

the case of childrens products independently tested to EN71 level, we cannot accept 

responsibility for your safety whilst erecting or using this product.

Refer to the instructions pages for your specific product code

For ease of assembly use a 

rubber mallet to fit the log 

boards. Do 

NOT

 use a heavy 

hammer.

Ensure to measure and check before cutting 

boards.

For assistance please contact customer care on: 01636 821215

Mercia Garden Products Limited, 

Sutton On Trent, 

Newark, 

Nottinghamshire, 

NG23 6QN

www.merciagardenproducts.co.uk

To ensure log boards are even, use a spirit 

level to check each layer has been installed 

correctly.

It is advisable to use a hand 

saw when cutting roof and 

floor boards.

Measure 

under the 

head

Measure 

overall

length

 Screws & Nails

 Bolts

To identify the fixings 

required for each step use a 

measuring tape.

Summary of Contents for 0628RANE0403HGDD2SW-V1

Page 1: ...periods of warm sunshine and sheltered as much as possible during rain or snow BUILDING A BASE When thinking about where the building and base is going to be constructed Ensure that there will be access to all sides for maintenance work and annual treatment Ensure the base is level and is built on firm ground to prevent distortion Refer to diagrams for the base dimensions The base should be slight...

Page 2: ...I 0628LOGWTF V3 Window Frame Bottom 71x70x805mm QTY 2 AI 0628LOGWBF V3 7 8 Casement Stay QTY 2 PI 07 0187 Flag Hinge QTY 4 PI 07 0211 Double Door Contents 10 9 11 12 Mortice Lock QTY 1 PI 07 0017 Key Plate QTY 1 PI 07 0017 Handles Pair QTY 1 PI 07 0188 Adjustable Hinge QTY 6 PI 07 0209 Tower Bolt QTY 2 PI 07 0114 Master Door QTY 1 Morticed for lock AI 06LOGDGMD750X1900 V3 13 14 15 17 17a 17c 18 19...

Page 3: ...4000mm QTY 19 LB28 A 4000 Finisher Board 28x45x4000mm QTY 2 LB28RG45 A 4000 Roof Board 16x121x1600mm QTY 74 MB16 1600 Floor Board 16x121x2743mm QTY 35 MB16 2743 Bearer 44x44x2799mm QTY 2 F4444 2799 PT Bearer 44x44x3720mm QTY 10 F4444 3720 PT Purlin 45x120x4004mm QTY 3 F45120 A 4004 Eaves Frame 27x44x2000mm QTY 4 F2744 2000 Fascia 16x120x1601mm QTY 4 S16120 G 1601 Fascia 16x120x2020mm QTY 4 S16120 ...

Page 4: ... ensuring the bearers are flush to each other Once fully assembled ensure the bearers are square by measuring from corner to corner as illustrated making sure the measurements are equal If the bearers are not aligned equally unscrew adjust and re align accordingly 8x70mm Screws Pre drill hole 70mm screw IMPORTANT Pre drill before fixing screws 35 36 36 35 Pre drill hole 70mm screw Step 2 Parts Nee...

Page 5: ...ame by screwing through the notch into the frame as shown in the illustration 4x70mm Screws 24 24 25 26 24 29 24 Step 4 Parts needed No 24 QTY 10 No 25 QTY 6 No 26 QTY 6 No 29 QTY 6 Following the method shown in the illustration lay the first 6 boards No s 24 25 26 29 Start by placing the front and back boards interlocking them with the side boards Then place the next side boards interlocking with...

Page 6: ... Place the master and secondary doors No s 9 10 onto a flat surface and fix the Adjustable door hinge No 17c to the doors using 3x30mm screws per hinge Fix 3 x Adjustable Door Hinges No 17a b into position onto the door frame using 4x30mm screws per hinge Ensure the hinges are fitted to the exter nal of the door frame so the doors open outwards from the log cabin Locate the doors into the hinges e...

Page 7: ... This image is for illustrative purposes and may differ from your choice in product regarding door position Nevertheless the process of fitting the door frame is the same Please Note The short boards at the front of the building either side of the door and window opening s can be placed either side depending on Step 9 Parts needed No 24 QTY 6 No 25 QTY 12 No 27 QTY 6 No 28 QTY 12 No 29 QTY 6 Follo...

Page 8: ...t of the flag hinge No 7 to the window using 4x30mm screws attach the male part of the flag hinge No 7 to the window frame using 4x30mm screws ensuring that the window can open and close freely Ensure to attach the hinge to the horizontal frame of the window Repeat this method for both windows It is important to fit the windows within the frame at this stage so that you can establish the position ...

Page 9: ...nsure that the boards are level and flush with each other as you lay each one Rubber Mallet may be required to fit parts Pre drill hole 70mm screw IMPORTANT Pre drill before fixing screws 22 22 Step 15 Parts needed No 22 QTY 2 Place the gable tops No 22 onto the log cabin Fix into position by screwing through the notches as shown in the illustration Ensure that the boards are level and flush with ...

Page 10: ...o each purlin using 3x40mm screws Ensure the roof boards meet at the top of the apex and leave an overhang at the bottom Continue adding the roof boards along the roof fixing each one into position using 3x40mm screws making sure that each board is interlocked flush at the bottom meet at the top of the apex Ensure the roof boards are not laid too close together use the spacers No 44 provided to cr...

Page 11: ...Screws 40mm screw Pre drill hole IMPORTANT Pre drill before fixing screws 38 Step 20 Lift each window onto the already existing hooks on the window frame ensuring the hook and bands connect Some adjustment may be required to align properly Pre drill hole IMPORTANT Pre drill before fixing screws 30mm screw 8 1 8 Step 21 Parts Needed No 8 Qty 2 Fix the casement stay No 8 onto the window No 1 and the...

Page 12: ...door No 10 with 4x30mm screws Fit the door handles No 18 and connect with the metalbar to the mortice lock using 8x30mm screws Ensure the lock mechanism closes correctly If not remove the lock and turn the catch around by pull ing the spring loaded latch and turning it 180 degrees Please note This image is for illustrative purposes and may differ from your choice in product regarding ironmongery N...

Page 13: ...ilding flush to the log board on one side Continue adding the floor boards internally making sure to interlock each individual board Do NOT secure the boards until the last board has been measured and cut Following the same method as before measure the gap between the bottom of the tongue on the last board placed and the log board Using a straight edge mark out the measurement onto the last floor ...

Page 14: ...ews Roof Roof IMPORTANT Pre drill before fixing screws 23 23 42 42 30mm screw Pre drill hole Cut to fit Step 27 Parts needed No 42 QTY 7 Once the floor has been laid arrange the closure trim No 42 around the outside edge of floor internally measure and cut down accordingly to best match the inter nal space Secure each trim section into place using 6x30mm spaced equally along the board as shown in ...

Page 15: ...o the framing above the Door using 3x70mm screws 9x70mm Screws 70mm screw Pre drill hole 6 6 16 6 IMPORTANT Pre drill before fixing screws IMPORTANT Pre drill before fixing screws 40 40 40 40 39 39 39 39 Pre drill hole 40mm screw Step 30 Parts needed No 39 QTY 4 No 40 QTY 4 Align the fascia s No 39 40 with the roof and fix into place using 3x40mm screws per fascia making sure to screw through the ...

Page 16: ...rm braces are secured at the highest point possible on each side The storm braces will need to be altered during the builings life as the moisture content within te log boards changes The boards will expand during periods of high moisture winter and shrink during peri ods of low moisture summer Storm braces will help your building expand and contract properly Important Ensure each bolt is tightene...

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