mercor mcr FID S, Operation And Maintenance Manual

Page 1: ...Ul Grzegorza z Sanoka 2 80 408 Gdańsk tel 0 58 341 42 45 tel fax 48 58 341 39 85 OPERATION AND MAINTENANCE MANUAL OMM Fire damper type mcr FID S Version FID S 22 02 02 18 FIRE VENTILATION SYSTEMS ...

Page 2: ...TION 8 6 INSTALLATION 8 6 1 PRE ASSEMBLY INSPECTION 9 6 2 INSTALLATION OPENING 9 6 3 EMBEDDING 9 6 4 ELECTRICAL CONNECTIONS 15 7 TRANSPORT STORAGE CONDITIONS 21 8 MAINTENANCE AND SERVICING 21 9 WARRANTY TERMS CONDITIONS 21 Technical Manual designations Option available Option unavailable CAUTION All previous issues of this Technical Manual expire on the date of issue hereof The Technical Manual do...

Page 3: ...the case of cut off and transfer fire dampers the device is equipped with a thermal release containing one time temperature fuses During normal operation the above mentioned element should be protected against the affect of the permissible temperature Tmax see the table below When it is exceeded the temperature fuses may operate which is a normal operation and is not covered by the guarantee or wa...

Page 4: ...ID S V p O shut off fire dampers for mixed fire ventilation systems mcr FID S V M p O transfer dampers mcr FID S T p O relief dampers mcr FID S T p O Caution Shut off fire dampers for fire ventilation systems the mcr FID S V p P and fire dampers for mixed fire ventilation systems the mcr FID S V M p P have one declaration of performance in accordance with the requirements of law The marker M and t...

Page 5: ...on partition made of two segments separated by a fire proof panel and a trigger control gear which is tripped remotely or automatically by tripping a thermal trigger The damper casing is made of steel sheet galvanized steel sheet or stainless steel sheet The isolation partition is made of a fire proof panel set in a reinforcement profile made of metal sheet The inner side of the fire damper casing...

Page 6: ...tric axial actuator without a return spring as a result of applying the supply voltage to the actuator in the right manner remotely by tripping the electromagnetic release and a spring as a result of applying the voltage shut off fire dampers for mixed fire ventilation systems mcr FID S M p O In normal operation the dampers are closed or open depending on the function carried out The dampers are o...

Page 7: ...M T G BFL 230 T S V V M T G BLE 24 ST S V V M T G BFL 24 T ST S V V M T G EXBF 230 S V V M T G BFN 230 T S V V M T G EXBF 24 S V V M T G BFN 24 T ST S V V M T G BF 230 TN S V V M T G BF 24 TN ST S V V M T G BF 24 TN TL S V V M T G BEE 230 S V V M T G BEE 24 ST S V V M T G BEN 230 S V V M T G BEN 24 ST S V V M T G MF 230 T S V V M T G MF 24 T S V V M T G MLF 230 T S V V M T G MLF 24 T S V V M T G S...

Page 8: ...57 30 75 42 BFL 138 30 75 38 BF 24TL ST 198 10 75 50 EXBF 225 55 75 160 embedding border mcr FID S p O fire damper with actuator Gear A C D E RST 50 30 75 75 embedding border mcr FID S p P fire damper with RST Gear A C D E RST 40 30 75 55 embedding border mcr FID S p O fire damper with RST Gear A C D E RST KW1 130 30 75 85 embedding border mcr FID S p P fire damper with RST KW1 ...

Page 9: ...be installed outside of walls in modules multiple damper sets in batteries multiple damper sets available for the mcr FID S S p P and mcr FID S V p P damper available for the mcr FID S S p P the mcr FID S V p P and mcr FID S V M p P damper available for the mcr FID S V p P and mcr FID S V M p P damper The mcr FID S p O dampers can be installed in the following building partitions i e walls or ceil...

Page 10: ...trigger control gear may be located on the right or on the left hand side of the damper at any direction of air flow Before embedding fixing place the damper axially aligned within the partition the wall or ceiling which separates the fire zones in the finished installation opening Level the device and secure in place Next actuate the damper isolation partition by hand to verify that the rotation ...

Page 11: ...nd specifically that the thermal trigger a fusible element must not be damaged or exposed to high temperature from fire and welding soldering equipment which might trigger it it is a single use element and not subject to warranty replacement Do not expose the intumescent gaskets installed in the fire damper casing to high temperature Swollen gaskets make it impossible to close the damper With the ...

Page 12: ...ent mortar or other as suitable 5 Wall of concrete blocks or solid bricks 6 Ventilation grade seal X wall thickness Installation of the mcr FID S p P fire damper in concrete block or solid brick walls 1 Ventilation duct 2 mcr FID S p O fire damper ØD 3 Cement mortar or other as suitable 4 Wall of concrete blocks or solid bricks X wall thickness Installation of the mcr FID S p O fire damper in conc...

Page 13: ... 18 13 28 1 Ventilation duct 2 Sheet metal screw ST4 2x16 3 mcr FID S p P fire damper BxH 4 Cement mortar or other as suitable 5 Floor slab 6 High temperature gasket 7 Installation profile 8 Steel expanded plug M8 metal screw X wall thickness Installation of the mcr FID S p P fire damper in a floor slab cont d Steel expanded plug hole ...

Page 14: ...ther as suitable 4 Floor slab X wall thickness Installation of the mcr FID S p O fire damper in a floor slab 1 Ventilation duct 2 Sheet metal screw ST4 2x16 3 mcr FID S p P fire damper BxH 4 Cement mortar or other as suitable 5 Mineral wool min density 80 kg m3 6 High temperature gasket 7 Panel wall 8 Screw ST5 5x35 9 Structural profile X wall thickness Installation of the mcr FID S p P fire dampe...

Page 15: ...tar 4 Panel wall 5 Mineral wool min density 80 kg m3 6 Structural profile 7 Screw ST5 5x35 X wall thickness Installation of the mcr FID S p O fire damper in a panel wall 1 mcr FID S p P fire damper BxH 2 Threaded rod 3 Fire protective board that provides fire resistance in class EIS 120 4 solid wall 5 masonry mortar or other as suitable 6 Fire protective band Installation of the mcr FID S p P outs...

Page 16: ...oke extraction duct 3 M10 fixing screw 6 Eg gypsum mortar 9 Suspension system Installation of the mcr FID S V p P damper in fire ventilation systems building partitions horizontal fire ventilation ducts 1 mcr FID S V p P BxH damper 4 M8 dowel 7 Building partition 2 Cover grille 5 Frame from fireproof board 20mm thick 8 Smoke extraction duct 3 M10 fixing screw 6 Eg gypsum mortar Installation of the...

Page 17: ...th appropriate mortar glue gaskets ensuring fire resistance The shut off damper in vertical position fire ventilation systems may be mounted across the horizontal smoke extract duct or on the sides of the horizontal smoke extract duct or on the surface of any side of the vertical smoke extract duct 1 e g a masonry wall 2 A building element with fire resistance equal or higher to the building envel...

Page 18: ...the connections with fireproof silicone Other configurations of mcr FID S V p P and mcr FID S V M p P fire dampers sets can be made consisting of two or three dampers while maintaining assembly rules acc Drawing above Installation of control and release mechanisms from the bottom or from the top of damper 1 e g a masonry wall 2 mcr FID S V p P or mcr FID S V M BxH 3 Fire protective band from from ...

Page 19: ...om the top of damper 1 e g a masonry wall 2 damper mcr FID S S p P BxH 3 fire protective band from from GKF boards width min 50mm Modular installation of the mcr FID S S p P damper consisting of two or more dampers Configurations consisting of two or more mcr FID S S p P fire dampers with maximum dimensions of a single fire damper BxH 1500x1105 mm are allowed while maintaining the installation rul...

Page 20: ...0 TN MF 230T Power supply AC 24V 50 60Hz DC 24V AC 220 240V 50 60 Hz Power demand for spring tensioning for spring holding 7 W 2 W 8 5 W 3 W Sizing apparent power 10 VA 11 VA Appliance class III II Ingress protection rating IP 54 IP 54 Auxiliary circuit breaker 2xSPDT 6 3 A 250V 2xSPDT 3 A 250V activation position degrees 5 80 5 80 Torque motor 18 Nm 18 Nm spring 12 Nm 12 Nm Cable connection motor...

Page 21: ...he spring under tension when in standby 2 5 W 0 7 W 3 5 W 1 1 W 4 W 1 4 W 5 W 2 1 W Apparent power 4 VA 6 5 VA 6 VA 10 VA Protection class III II III II IP rating IP 54 IP 54 IP 54 IP 54 auxiliary switch activation point degrees 2 x PDT 3 0 5 A AC 250V 2 x PDT 3 0 5 A AC 250V 2 x SPDT 3 0 5 A 250 V 2 x SPDT 3 0 5 A 250 V 5 80 5 80 5 80 5 80 Torque motor spring 4 Nm 3 Nm 4 Nm 3 Nm 9 Nm 7 Nm 9 Nm 7 ...

Page 22: ...he document Version FID S 22 02 02 18 22 28 motor max 45 dB A max 45 dB A spring 62 dB A 62 dB A Connection diagram for the BF24 Tand BF230 T actuators Connection diagram for the BFL24 T BFL230 T BFN24 T BFN230 T BF24 TN and BF230 TN actuators Connection diagram for the MLF 24T MLF 230T MF 24T MF 230T ...

Page 23: ...device equipped with electrical actuators it is recommended that the rated voltage housed tolerance of 24V 10 or 230V 10 Power supply devices other than listed above may cause malfunction and will not be covered by the warranty conditions EXBF actuators Technical specifications EXBF 24 EXBF 230 Zone 1 2 21 22 ATEX classification II 2 GD EEx d IIC T6 Power supply 24 V AC 20 50 60 Hz 24 VDC 10 20 23...

Page 24: ...rigger and control mechanism of the impulse type damper adequate power must be provided to ensure that the control signal is supplied to the device in the event of fire RST KW1 S RST KW1 24I RST KW1 24P RST KW1 24I MP230 24 RST KW1 24I MP230 24 Supply voltage X 24 V 48 V DC 24 V 48 V DC 230V AC 230V AC Power consumption X 3 5 W 1 6 W 4 5 W 2 5 W Holding force X 12 daN 12 daN 12 daN 12 daN Thermal ...

Page 25: ...e release is located on the damper isolation partition The driving spring is installed on the damper isolation partition Installation of the RST fusible release Switch the fire damper isolation partition open Install the fusible link on the hooks attached to the fire damper casing and the isolation partition Tighten the nut to lock the hook on the fire damper casing Independent limit switches RST ...

Page 26: ...the isolation partition Cover the entire edge bending length of the spacer with the Würth Adhesive Sealant K D The adhesive will keep the spacer in place Spacer between the isolation partition and the casing 1 Spacer 3 mcr FID S p fire damper Spacer between the isolation partition and the casing installation location Caution The manufacturer shall not be liable for any damage due to improper or in...

Page 27: ...s 230V 2 for electromagnetic release mechanism Check the equipment casing especially for all mechanical damage Check for any obstructions to proper performance of the equipment To facilitate the activities under service inspection servicing and warranty claim response e g visual inspection or repairs the equipment user operator shall provide physical access to the equipment by removing thermal ins...

Page 28: ... in the direct vicinity of the damaged property Damage due to failure to immediately report any defect found Deterioration in the quality of coatings due to natural weathering ageing Defects caused by abrasive or aggressive cleaning agents Damage caused by aggressive external influence specifically chemical or biological in nature or when the origin of which is related to the production processing...