Metal-Fach SEG PELLET, Technical And Operational Documentation

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Page 3: ...e boiler to a closed heating system 26 Requirements for the expansion vessel 29 Boiler connection to the electrical installation 30 Connection of boiler to chimney 33 Boiler start up 34 When using the...

Page 4: ...t observance of the instructions included in the manual attached to the device will ensure optimal and reliable operation of the central heating boiler for many years The product is not intended for u...

Page 5: ...boiler casing on the left or right side with your order Carefully read this manual it contains information you need to use the boiler correctly In case of any problems please contact the service depa...

Page 6: ...ve all instructions regarding the appliance contained in this Operation and Maintenance Manual the Warranty Conditions and the generally applicable legal provisions The boilers are delivered in an ass...

Page 7: ...LET boiler reaches efficiency of 90 Correct operation and achieving the full capacity of the boiler depend on the quality of the executed installation appropriate chimney draught correct operation and...

Page 8: ...Fuel tank pcs 1 Tools for cleaning the boiler poker brush scraper pcs 1 Boiler levelling feet pcs 4 Additional equipment Unit of measurement Quantity LAMBDA SONDA module pcs 1 Device for dissipating...

Page 9: ...he convection part of the boiler consists of horizontal water channels with flue gas swirlers The boiler exchanger is insulated with mineral wool covered with a thin walled sheet The insulated bottom...

Page 10: ...METAL FACH Heating Technology 8 SEG PELLET boiler...

Page 11: ...gers 9 Supply spigot with thread G11 2 Flue gas turbulators 10 Supply spigot with thread G11 2 11 Return stub with thread G 11 2 12 Drain stub with thread G3 4 13 Flue 14 Bushing for boiler temperatur...

Page 12: ...1 Fuel tank capacity L 150 220 230 230 Fuel Wood pellets of class C in accordance with pt 5 3 Table 7 of PN EN 303 5 2012 standard diameter 6 1 mm 8 1mm length 3 15 L 40 moisture content 12 ash conten...

Page 13: ...METAL FACH Heating Technology 11...

Page 14: ...METAL FACH Heating Technology 12 Boiler dimensions User Installer NOTE Boiler feet are present from SEG PELLET 15 to SEG PELLET 30 Their height is 30 mm...

Page 15: ...0 C 1185 1380 1440 1440 D 780 815 860 860 E 908 1105 1162 1162 F 413 423 472 472 G G3 4 G3 4 G3 4 G3 4 H G11 2 G11 2 G11 2 G11 2 I 180 180 180 180 J G11 2 G11 2 G11 2 G11 2 K 214 250 246 246 L 214 210...

Page 16: ...ing system operation of auxiliary pumps fuel feeder operation manual control of the feeder fan 2 Thermal sensor Mechanical STB protection is located in the boiler and protects the heating system from...

Page 17: ...f cleaning pellet burner is Wood pellets of class C in accordance with pt 5 3 Table 7 of PN EN 303 5 2012 standard diameter 6 1mm 8 1mm length 3 15 L 40 moisture content 12 ash content 0 5 calorific v...

Page 18: ...ss section of 200 cm 2 and placed up to a maximum of 100 cm above floor level exhaust ventilation should be carried out with an exhaust duct made of non flammable material minimum cross section 14 x 1...

Page 19: ...iler from the front and the window area shall be a minimum of 1 15 of the boiler room floor area half of the installed windows shall be operable electric lighting and an electric socket of a voltage n...

Page 20: ...enable efficient combustion of the fuel NOTE Excessive carbon dioxide in the room should be prevented NOTE More detailed information on the requirements for the construction of a boiler house can be f...

Page 21: ...luded 2 Use a spirit level to level the boiler with the ground If the boiler is in a horizontal position the installation of feet is not required 3 Screw the four feet into the designated holes 4 Use...

Page 22: ...cation these include 20 cm safety distance from flammable materials 40 cm for flammable materials of flammability grade C3 40 cm if flammability is not known Flammability of building masses and produc...

Page 23: ...r should be connected according to producer recommendations in accordance with this manual NOTE It is recommended to perform the first start up of the boiler in accordance with the guidelines included...

Page 24: ...hnology 22 Boiler connection diagrams to the heating system in accordance with DIN 91 B 02420 Designation Description RO Vent pipe RW Expansion pipe RS Signal tube RP Overflow pipe RB Safety pipe T1 T...

Page 25: ...hnology 23 Boiler connection diagrams to the heating system in accordance with DIN 91 B 02420 Designation Description RO Vent pipe RW Expansion pipe RS Signal tube RP Overflow pipe RB Safety pipe T1 T...

Page 26: ...mp C O 9 Domestic hot water DHW pump 10 Circulation pump 11 Auxiliary pump P3 12 Buffer 13 Laddomat 14 Heating circuit pumps1 2 3 4 15 Thermostatic mixing valve Designation Description T Temperature s...

Page 27: ...heating pump C O 9 Domestic hot water DHW pump 10 Circulation pump 11 Auxiliary pump P3 12 Buffer 13 Laddomat 14 Heating circuit pumps1 2 3 4 15 Thermostatic mixing valve Designation Description T Tem...

Page 28: ...in buildings and PN EN 303 5 2012 Solid fuel heating boilers with manual and automatic fuel loading Part Description STB Safety temperature limiter with manual return to home position Cooling coil Co...

Page 29: ...with integrated cooling coil and thermal protection In solutions with a safety coil built into the boiler for example thermal protection is used Solid fuel boilers with automatic fuel feed do not pose...

Page 30: ...SEG PELLET series the danger of fire entering the fuel hopper is small and is prevented Use of a rising worm use of natural draught Pressure equalizing device for the firebox and fuel feed pipe NOTE T...

Page 31: ...pipe and its associated vent The diameter of the vent pipe and overflow pipe shall be at least mm boiler output kW The most important requirements for safety devices are as follows The expansion vesse...

Page 32: ...Completion of the installation and the heating test must be recorded in the Warranty Card The completed Warranty Card should be sent to the manufacturer s address by the user in order to register the...

Page 33: ...er circuit type CT4 BH upper temperature sensor of buffer type CT4 BL bottom temperature sensor of buffer type CT4 OS optical flame brightness sensor WS weather temperature sensor type CT6 P FT flue g...

Page 34: ...er 4 CT4 RM3 Mixer room thermostat 3 RM4 room thermostat for mixer 4 FS fuel level sensor for BU feeder operation H2 voltage input to control the reserve boiler or to signal alarms or for the hot wate...

Page 35: ...inal boiler output can cause emission of damp flue gases soot deposition insufficient chimney draught This can lead to dampness and corrosion of brick chimneys It is recommended to use a chimney inser...

Page 36: ...manual intended for the user and enclosed with this manual Periodically through the viewing door check the combustion process Ash and cinders from burnt fuel gradually fall into the container in the a...

Page 37: ...ould be determined individually on the basis of experience On average refilling takes place every 1 3 days Empty the ashpan with the same frequency Lack of fuel causes a permanent stop of the combusti...

Page 38: ...on and cooled down The boiler must not overheat in any way during operation Do not place flammable objects on the boiler or in its immediate vicinity When removing the ashes flammable materials must n...

Page 39: ...the boiler clean to save fuel It is necessary to clean walls and shelves in the combustion chamber through the cleaning and inspection doors Boiler exchanger and ash pan must be cleaned regularly Clea...

Page 40: ...according to the above mentioned European Directive The steel components of the boiler must be scrapped at designated scrap yards NOTE The used boiler intended for scrapping and its components must no...

Page 41: ...efore you call for service read the frequently asked questions Online notification www metalfachtg com pl zglos problem online Hotline 48 85 711 94 54 ext 17 Instructional videos www youtube com c MET...

Page 42: ...METAL FACH Heating Technology 40...

Page 43: ...ach Jacek Kucharewicz 16 100 Sok ka 66 Sikorskiego Street Tax Identification Number NIP 545 100 10 62 Business Identification Number REGON 050073833 phone 48 85 711 94 56 3 Under the guarantee the Use...

Page 44: ...cleaning measurements analyses of flue gases should be performed by specialised companies with appropriate authorisation a sample list of specialised companies is available from the Manufacturer at 4...

Page 45: ...y repairs will be performed by the Guarantor or a specialised company indicated by the Guarantor 6 The fulfilment of the obligations under the guarantee will take place within 14 working days counting...

Page 46: ...CH Heating Technology 44 Confirmation of inspection warranty repair maintenance service L p Date of implementation Description of the activities carried out Signature and stamp of the contractor 1 2 3...

Page 47: ...METAL FACH Heating Technology 45 L p Date of implementation Description of the activities carried out Signature and stamp of the contractor 8 9 10 11 12 13 14...

Page 48: ...METAL FACH Heating Technology 46...

Page 49: ...nominal power up to 500 kW 2 PN EN ISO 12100 2012 Safety of machinery Basic concepts general principles for design Part 1 Basic terminology methodology 3 PN EN 1708 1 2010 Welding Basic solutions for...

Page 50: ...METAL FACH Heating Technology 48...

Page 51: ...contained in the warranty conditions in accordance with the Act of 29 August 1997 on personal data protection consolidated text Journal of Laws 2014 item 1182 The user has the right to access the con...

Page 52: ...METAL FACH Heating Technology 50...

Page 53: ...unjustified calling of the service team or failure to meet points 1 or 2 each started hour of the service technician work 70 PLN net travel 1 PLN net km round trip 4 The legible signature of the appl...

Page 54: ...Journal of Laws 2014 item 1182 The user has the right to access the content of his personal data to correct them to request the cessation of data processing and to object to the processing of data in...

Page 55: ...ions in the DTR in chapter Connecting the boiler to the heating system are observed The conditions in the DTR chapter Requirements for the expansion vessel are complied with There is no other source o...

Page 56: ...ature Signature Personal data provided in this form shall be processed by Jacek Kucharewicz conducting business activity under the name Metal Fach Jacek Kucharewicz 16 100 Sok ka ul Sikorskiego 66 NIP...

Page 57: ...in the DTR in chapter Connecting the boiler to the heating system are observed The conditions in the DTR chapter Requirements for the expansion vessel are complied with There is no other source of he...

Page 58: ...nature Signature Personal data provided in this form shall be processed by Jacek Kucharewicz conducting business activity under the name Metal Fach Jacek Kucharewicz 16 100 Sok ka ul Sikorskiego 66 NI...

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