Metal-Fach T229, Instruction Manual

Page 1: ...FRONT LOADER T229 T241 INSTRUCTION MANUAL TRANSLATION OF THE ORIGINAL POLISH MANUAL REVISION II JANUARY 2019 Instruction Manual No T229 02 3600 2015...

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Page 3: ...umber on the chassis N A 2 Machine identification number N A complies with all the relevant regulations of Directive 2006 42 EC and Regulation of the Minister of Economy dated 21 October 2008 on princ...

Page 4: ...er on the chassis N A 2 Machine identification number N A complies with all the relevant regulations of Directive 2006 42 EC and Regulation of the Minister of Economy dated 21 October 2008 on principa...

Page 5: ...29 Serial number 1 Machine manufacturer METAL FACH Sp z o o 16 100 Sok ka ul Kresowa 62 Phone 0 85 711 98 40 Fax 0 85 711 90 65 Seller Address Phone Fax Delivery date Owner or user Name Address Phone...

Page 6: ...41 Serial number 2 Machine manufacturer METAL FACH Sp z o o 16 100 Sok ka ul Kresowa 62 Phone 0 85 711 98 40 Fax 0 85 711 90 65 Seller Address Phone Fax Delivery date Owner or user Name Address Phone...

Page 7: ...c safety and operation principles of the Front Loaders made by Metal Fach type T229 and T241 The material obligations of the manufacturer are presented in the Guarantee Certificate which includes the...

Page 8: ...d recommendations threatens serious damage to the machine due to its incorrect operation The symbol indicates the possibility of occurrence of a hazard which if not prevented may result in death or se...

Page 9: ...3 Loader Tractor System Stability 28 2 4 Detaching from the Tractor 29 3 Start up 31 3 1 Loader Control Lever Functions 31 3 2 Counterweight Control 32 3 3 Connecting the Loader Hydraulic System 32 4...

Page 10: ...50 8 2 Road Traffic Participant 50 9 Front Loader Storage 53 10 Residual Risk 54 10 1 Residual Risk Description 54 10 2 Residual Risk Assessment 54 11 Loader Disposal 55 12 Typical faults and troubles...

Page 11: ...he Front Loader supplier to archive the Instruction Manual receipt confirmation by the purchaser submitted with the machine to the new user Please read the Instruction Manual carefully T229 NOTE Enter...

Page 12: ...ning operating principle and any other matters related to the machine can also be provided by authorised dealers manufacturer The Loader must be used according to its intended use by being attached to...

Page 13: ...ions since the level of vibrations affecting the upper limbs of the operator does not exceed 2 5 m s2 while the vibrations on the body are less than 0 5 m s2 and the operating position is located insi...

Page 14: ...upport frame 6 which is permanently installed on the tractor FRAME INSTALLATION IS TO BE CARRIED OUT BY AUTHORISED SERVICE CENTRES OF THE DEALER MANUFACTURER Assemble the Loader by fastening the mount...

Page 15: ...draulic valve block 10 on the right hand side of the frame 6 and connect it to the hydraulic system of the tractor Install the controller joystick inside the tractor cab and connect it to the valve bl...

Page 16: ...eep a safe distance from a working or moving loader Risk of crushing by the Loader boom Mounting frame 4 Keep a safe distance from power lines during loader operation Mounting frame 5 Keep a safe dist...

Page 17: ...9 Keep a safe distance from a raised boom or bucket 10 THE LOADER IS NOT DESIGNED FOR LIFTING WHICH REQUIRES PEOPLE TO BE PRESENT NEAR THE LIFTED LOAD Information pictogram Left and right mounting pla...

Page 18: ...s on the Machine 1 4 1 Arrangement of Pictograms on the Machine right hand side Figure 5 Arrangement of pictograms on the machine right hand side 1 4 2 Arrangement of Pictograms on the Machine left ha...

Page 19: ...45 400 SCJ70 40 500 SCJ70 36 400 S90 45 500 SCJ80 45 400 SCJ70 40 500 SCJ70 36 400 S90 45 500 SCJ80 45 400 7 Operating pressure MPa 16 16 16 8 Loader Weight kg 650 600 600 9 Counterweight Ballast Weig...

Page 20: ...the height of 1 650 mm from the ground The dimensions of the Loader when installed on other tractors differ from those shown in the figure Figure 8 The figure shows the dimensions of the T241 Front L...

Page 21: ...hoses Immediately replace damaged hoses with new ones Impermeable protective clothing and gloves must be worn while replacing hoses 10 The tractor s hydraulic system pressure must be released prior t...

Page 22: ...art from the operations specified above put chocks under the wheels of the tractor 34 Check the correctness of the boom support mounting in the storage position and in the position for installation on...

Page 23: ...U 85 95 JX 95 90 1056 AXL International CLAAS Celtis 456 RX FARMER F 8244 C2 F 8248 F 10244 C1 F 8258 F 9258TE F 7258 TE FARMTRAC 70 4WD 665 DT 80 4WD 675 DT 685 DT 690 DT FENDT Farmer 309LS Turbomati...

Page 24: ...oplus 95 Agroplus 100 Agrofarm 410 420 Lamborghini R3 EVO 85 100 Agrofarm 85 100 Agrofarm 430 DX 4 50 DX 85 90 Agrotron 4 90 S Agrotron K120 Agroplus 70 80 LANDINI 105 Vision 105 Vision with front thr...

Page 25: ...Zetor 8045 10145 1224 VALTRA A95 MF 4455 A95 with front three point linkage ZETOR 5340 6340 7340 5320 6245 7245 7045 7745 5320 6211 7711 4340 5340 ver 3 basic 6245 7245 7045 7745 5320 6211 7711 4340 5...

Page 26: ...100 MTZ PRONAR 80 82 82A 82SA 82TS 82TSA 1025A BELARUS 80 1 82 1 800 820 890 892 900 950 952 1021 1025 NEW HOLLAND TD 5030 TD 5020 TD 5040 TD 5050 TL100A T5040 T5050 T5060 T6040 Delta TS 100A T6030 U...

Page 27: ...stallation on the tractor A tractor with the frame installed is shown in Figure 8 Install the two section hydraulic valve block of the Loader 6 on the right hand side of the frame 7 Connect the valve...

Page 28: ...ctor with precision if necessary secure the connection of the connecting device with the frame using bolts with pins retract the support 4 2 3 Loader Tractor System Stability Figure 11 Loader Tractor...

Page 29: ...counterbalance L wheelbase mm Verification of the stability conditions is to be performed by authorised service centres of the dealer The user may verify the stability conditions by weighing the trac...

Page 30: ...support 1 propped against the ground lower the Loader onto the ground remove the security bolts gently raise the mounting plate 4 using the hydraulic cylinder 3 the Loader can be detached from the su...

Page 31: ...rol the operation of the valve block and solenoid valve for smooth and precise control of the Loader The valve block controls the operation of the boom and work tool while the solenoid valve allows yo...

Page 32: ...necting the Loader Hydraulic System Connect the loader valve block 4 to the hydraulic system of the tractor as shown in the diagram below Procedure disconnect the tractor valve block 7 from the pump 6...

Page 33: ...verflow line 4 Loader valve block 5 Valve block connector 6 Tractor hydraulic pump 7 Tractor hydraulic valve block 8 Tractor hydraulic oil tank Ensure the proper purity of oil The purity of oil in the...

Page 34: ...en cables Figure 15 Joystick wiring diagram 4 2 Arrangement of Adjustment Controls The level indicator of the Loader must be adjusted after each tool installation Procedure set the tool in the desired...

Page 35: ...INSTRUCTION MANUAL T229 T241 FRONT LOADER 35 Figure 16 Adjusting the indicator 1 lock 2 support...

Page 36: ...ren are present in the area where the work tool is being installed and its immediate vicinity NOTE Prior to installation of a work tool set the locking device in an open position as shown in the upper...

Page 37: ...do the following drive the tractor up to the tool 1 placed on solid level and even ground lower the Loader to move the coupling frame 2 below the hitch hooks of the tool 1 set the locking device in th...

Page 38: ...set the locking device in the locked position see above connect the hydraulic lines of the tool to the hydraulic system of the cylinder as shown in Fig 19 5 2 Work Tools The manufacturer offers differ...

Page 39: ...INSTRUCTION MANUAL T229 T241 FRONT LOADER 39 Figure 20 Grapple bucket Figure 21 Loose material bucket Figure 22 BigBag lift Figure 24 Ballast box Figure 25 Bale fork Figure 23 Silage cutter...

Page 40: ...MANUAL T229 T241 FRONT LOADER Figure 26 Forks for manure and straw bales Figure 27 Bale grabber heavy Figure 28 Bale grabber standard Figure 30 Silage grabber Figure 29 Bale grabber light Figure 31 S...

Page 41: ...MANUAL T229 T241 FRONT LOADER 41 Figure 32 Tool nameplate Figure 33 Loose material bucket Figure 34 Expandable bale grabber Figure 36 Multifunction bale grabber Figure 37 MAXI bucket Figure 35 KRAB l...

Page 42: ...42 INSTRUCTION MANUAL T229 T241 FRONT LOADER Figure 38 Q model silage grabber Figure 39 High dump bucket Figure 40 Z model silage grabber...

Page 43: ...heavy 186 950 1 600 900 5 Bale grabber light 151 850 1 400 500 6 Silage grabber 1 2 m 1 cylinder 216 0 55 500 6 5 216 282 7 Silage grabber 1 5m 1 cylinder 242 0 68 650 7 6 230 286 8 Silage grabber 1 8...

Page 44: ...stem The Front Loader s hydraulic system is driven by the hydraulic system of the tractor Connection to the tractor s hydraulic system is made using the connectors of the Loader Loader operation is co...

Page 45: ...tion Damper The Loader can be supplied with a hydraulic vibration damper as an option The damper ensures that the operator comfort during work is improved and the tensions when present reduced It damp...

Page 46: ...6 6 33 50 73 86 45 10 1 25 28 35 53 78 91 12 1 75 46 56 86 127 148 12 1 50 80 12 1 25 50 62 95 139 163 14 2 00 73 90 137 201 235 14 1 50 79 96 150 220 257 140 16 2 00 113 141 214 314 369 16 1 50 121 1...

Page 47: ...m is not leaking remove the work tool from the Loader leave the Loader in the idle position or remove it from the frame Chapter 2 5 protect the hydraulic lines against UV rays Any unauthorised changes...

Page 48: ...ars Following the first 10 hours of operation inspect and retighten all bolts and nuts using correct torque Recheck every 50 hours of operation Inspections and maintenance operations must be carried o...

Page 49: ...nufacturer services 7 2 Routine service After the warranty period periodic inspections adjustments and repairs of the machine are carried out by authorised dealer service centres 7 3 Ordering spare pa...

Page 50: ...ion of transport The pallet should be firmly attached to the base Figure 42 shows the dimensions of the Loader prepared for transport as cargo Figure 42 Dimensions of the Loader prepared for transport...

Page 51: ...ing the lock bolt adjust the speed to the current conditions avoid exceeding the speed of 15 km h Figure 43 Loader boom in the idle position Before merging with the traffic on public roads make sure t...

Page 52: ...ractor engine take off the key from the ignition switch engage the auxiliary brake and place chocks under the wheels of the tractor outside built up areas place a warning triangle between 30 and 50 me...

Page 53: ...ed report at the service Check the condition and legibility of the pictograms In the case where they are destroyed replace them with new ones The Loader must be stored on solid flat and level ground s...

Page 54: ...stalled Operation of the Loader on slopes exceeding 8 Carrying materials with the Loader on public roads Presence of people on the work tools during operation of the Loader or while driving on public...

Page 55: ...storage and transport The authorized services offer both counselling as well as performance of the complete services concerning disposal of the machine Proper tools and auxiliary equipment hoist lift...

Page 56: ...ch on the pump drive Cylinder damaged Check the condition of the cylinder and replace or contact the manufacturer of the Loader 2 Loader operation is too slow Insufficient amount of oil in the tractor...

Page 57: ...are Parts Catalogue A triangular plate indicating slowly moving vehicles Chapter 8 2 Varnish coating repair set Loose material bucket with a capacity of 0 38m3 width 1 2m 0 48m3 width 1 5m 0 58m3 widt...

Page 58: ...unit equal to 60 seconds mm millimetre an auxiliary length unit equal to 0 001m Pictogram an information plate Rating plate a manufacturer s plate unambiguously identifying the machine TUZ three poin...

Page 59: ...ydraulic Lines 30 Hydraulic System 43 I Identification Machine 11 Intended Use 12 J Joystick Loader 33 L Load 27 Lubrication 45 Lubrication Points 45 P Pictograms 15 17 R Rating Plate 11 Residual Risk...

Page 60: ...60 INSTRUCTION MANUAL T229 T241 FRONT LOADER NOTES...

Page 61: ...INSTRUCTION MANUAL T229 T241 FRONT LOADER 61...

Page 62: ...62 INSTRUCTION MANAL T229 T241 FRONT LOADER...

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Page 64: ...usly improving its products and adapting its commercial offer to fit the customers needs we reserve the right to modify our products without prior notice Therefore we advise contacting an authorised d...