Metallkraft UB 10, Instruction Manual

Page 1: ...UB 10 Instruction Manual UB 10 Universal bending machine UB 10 ...

Page 2: ...1 3 Limitation of liability 3 2 Safety 3 2 1 Symbol explanation 3 2 2 Requirements to staff 4 2 3 Personal protective equipment 4 2 4 General safety instructions 5 3 Intended Use 5 3 1 Misuse 6 3 2 Residual risks 6 3 3 Technical condition 6 4 Technical Data 6 5 Transport packaging storage 7 5 1 Delivery and Transport 7 5 2 Packaging 7 5 3 Storage 7 6 Description of the device 7 7 Assembly 7 7 1 Se...

Page 3: ...n which then could be shared and be valuable to develop our products even further 1 3 Limitation of liability All information and notes in these operating instructions were summarised while taking applicable standards and rules the state of the art technology and our long term knowledge and experiences into consideration In the following cases the manufacturer is not liable for damages Non observa...

Page 4: ...l arising work 2 3 Personal protective equipment The personal protective equipment serves to protect per sons against impairments of safety and health while wor king The staff member has to wear personal protec tive equipment while performing different tasks on and with the machine which are indicated in the individual para graphs of these instructions The personal protective equipment is explaine...

Page 5: ...ther persons especially children Maintain the machine with care Keep the bending ma chine clean in order to be able to work well and safely in the long term Follow the instructions for maintenance Remove oil and grease residues from the handle and keep it dry Observe the maximum dimensions of the workpieces given in the technical data Before starting the bending machine work find out about the typ...

Page 6: ...jury must be observed and adhered to The work instructions in the individual chapters of the operating in structions must be followed The safety instructions must be observed under all circumstances Despite observing all working instructions safety and accident prevention regulations there remains a residual risk when handling the machine Through concentrated and forward looking work and action yo...

Page 7: ...the recycling collection The film is made of polyethylene PE and the cushioned parts of polystyrene PS Deliver these substances to a collection point for recyclable materials or to the waste disposal company which looks after your region 5 3 Storage Thoroughly clean the Universal Bending Machine in a dry clean and frost free environment The universal bending machine must not be parked in a room wi...

Page 8: ...nce To do this screw the guide pins of the rip fence to the frame 8 1 Application of the eccentric counter holder This counterholder in the bending arm ensures that the material is firmly clamped during the bending process Fig 4 Counter holder The eccentric anvil offers four positions Always use the proper position to bring the anvil as close as possible to the center pin or roller but make sure t...

Page 9: ... make special curvatures Fig 6 Right Position of the counterholder Examples of the eccentric counterhold for each correct position Position 1 Bender for flat material or round material of 6 mm Ø 37 m Fig 7 Example Position 1 Position 2 Bender for flat material or round material of 6 mm Ø 75 mm Fig 8 Example Position 2 Position 3 Flat or round material of 6 mm use central bolt Fig 9 Example Positio...

Page 10: ...nd a specimen be fore bending a large amount So you can find out if you need to move the spot or if you need to lengthen or shor ten the material This instruction manual specifies the bending measure but if you are unsure about the dimensions it is better to use a narrower material than the required thick material which would be more expensive If you are sure about the bending and bending degree m...

Page 11: ...drill a Ø 15 mm hole in the tab Then insert the handle into the tab and weld it tight Sand the rest off the tab to get a flat surface The correct position of the eccentric counter holder is gi ven by the diameter of the material see picture on the right After you have made the first bend you must turn the material 90 and bend the other end 90 Fig 18 Production of handles Flat material Chalk the wo...

Page 12: ...p to mark 3 Bend another 90 angle Fig 22 Curvature 3 4 Curvature Turn the half finished product over and repeat step 3 Fig 23 Curvature 4 8 4 The production of pipe supports Fig 24 Manufacturing pipe clamp 1 Curvature Put the eccentric anvil in position Then insert the mate rial into the bending machine as in the picture Use the manual lever to bend the material until the bender roller reaches the...

Page 13: ...r re aches the end of the material Fig 28 Curvature 1 2 Curvature Turn over the half finished product and place it in the bending device See image Now take the lever and bend the material until the bending roller reaches the end of the material Fig 29 Curvature 2 3 Curvature Attach the right angle attachment Now insert the mate rial as far as possible into the bending device so that it leans again...

Page 14: ...re for the other end The bending machine has bending rolls of different sizes This allows you to bend different U shaped tabs Always use rollers on the center bolt when working with a mate rial thicker than 9 mm Otherwise you could accidentally bend the bolt The material is stretched during the ben ding process This stretch is different for each material For this reason we recommend that you test ...

Page 15: ...nd a hot rolled material of 5 x 25 mm The edge of the segment bends the material in a spiral If you want to make several spirals of the same shape mark the top of the bend segment where the first spiral stops If you bend the other spirals up to this mark the si zes of the spirals will all be the same Fig 37 Bending segments for spirals By bending large and small spirals you must first insert the f...

Page 16: ... stopper so that the material is parallel to the underside of the stop per The adjustable stop can be fixed from both sides Fig 43 Adjustable stop 10 Care maintenance and repair NOTE The pipe must not be bent more than 180 other wise it will jam in the bending roller Tips and recommendations To ensure that the bending machine is always in good operating condition regular care and main tenance work...

Page 17: ...e the machine into manage able and usable assemblies and components Supply the machine components and operating materi als to the appropriate disposal channels 11 2 Disposal of new equipment packaging All packaging materials and packaging aids used in the machine are recyclable and must always be recycled The packaging wood can be sent for disposal or recy cling Packaging components made of cardbo...

Page 18: ... the type plate fixed to the Machine Example The bending additive for the universal bending machine UB 10 has to be ordered This is indicated in the spare parts drawing with the item number 010 070 Type of device Universal bending machine Item number 3776010 Position number 010 070 Your order number is 0 3776010 010 070 The order number consists of the item number the posi tion number and one digi...

Page 19: ...13 Spare parts drawing In case of service the following drawing shall help to identify the necessary spare parts If necessary send a copy of the parts drawing with the marked components to your authorised dealer Fig 44 Spare parts drawing UB 10 ...

Page 20: ...aft Metal working machines Designation of the machine UB 10 Machine type Universal bending machine Item number 3776010 Serial number ___________________ Year of manufacture 20____ The designated product complies with the following regulations Applied national standards and technical specifications the regulations valid until now in Germany directory index machines October 92 to the GSG e g VDI 285...

Page 21: ...Notes UB 10 Version 2 01 21 15 Notes ...

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