Metronix BL 4104-C, Mounting Instructions

Page 1: ...Metronix Meßgeräte und Elektronik GmbH Kocherstr 3 38120 Braunschweig Telefon 0531 8668 0 Telefax 0531 8668 555 Mounting Instructions PRELIMINARY Servo drives BL 4000 C ...

Page 2: ...ork together with other products selected by the buyer Metronix does not assume any liability for damages resulting from the combined use of its products with other products or resulting from improper handling of machines or systems Metronix Meßgeräte und Elektronik GmbH reserves the right to modify amend or improve the document or the product without prior notification This document may neither e...

Page 3: ...gerous movements 11 2 4 6 Protection against contact with hot parts 12 2 4 7 Protection during handling and assembly 13 3 Technical data 14 4 Mechanical installation 18 4 1 Important notes 18 4 2 Mounting 20 5 Electrical installation 21 5 1 Pin assignment I O communication X1 22 5 2 Pin assignment Resolver X2A 23 5 3 Pin assignment Encoder X2B 24 5 4 Pin assignment CAN X4 28 5 5 Wiring diagram Mot...

Page 4: ...rmation can be found in the following manuals of the BL 4000 C product range Product Manual Servo drives BL 4000 C Description of the technical data and the device functionality plus notes concerning the installation and operation of the servo drives German version You can find all these documents on our homepage at the download area http www metronix de Certificates and declarations of conformity...

Page 5: ...geräte und Elektronik GmbH will not assume any liability INFORMATION Prior to the initial use you must read chapter 2 Safety notes for electrical drives and controllers starting on page 5 and chapter 7 EMC compliant cabling starting on page 36 If the documentation in the language at hand is not understood accurately please contact and inform your supplier Sound and safe operation of the servo driv...

Page 6: ...d prior to the initial operation of the system to prevent personal injuries and or property damages INFORMATION These safety notes must be complied with at all times Do not try to install or commission the servo drive before carefully reading all safety notes for electrical drives and controllers contained in this document These safety instructions and all other user notes must be read prior to an...

Page 7: ...protection and pollution degree Only use replacement parts and accessories approved by the manufacturer The devices must be connected to the mains supply as per EN regulations so that they can be cut off the mains supply by means of corresponding separation devices for example main switch contactor power switch The servo drive may be protected using an AC DC sensitive 300 mA fault current protecti...

Page 8: ...n of power installations with nominal voltages up to 1000 V EN 1037 Safety of machinery Prevention of unexpected start up EN 60204 1 Safety of machinery Electrical equipment of machines Part 1 General requirements EN 61800 3 Adjustable speed electrical power drive systems Part 3 EMC requirements and specific test methods EN 61800 5 1 Adjustable speed electrical power drive systems Part 5 1 Safety ...

Page 9: ...table for personal protection Keep the electrical equipment voltage free using the main switch and protect it from being switched on again until the DC bus circuit is discharged in the case of Maintenance and repair work Cleaning long machine shutdowns Prior to carrying out maintenance work make sure that the power supply has been turned off locked and the DC bus circuit is discharged The external...

Page 10: ...carry dangerous voltages DANGER High electrical voltage Danger to life danger due to electrical shock or serious personal injury The appropriate DIN VDE EN and IEC regulations as well as all national and local safety regulations and rules for the prevention of accidents apply for the assembly and maintenance of the system The plant engineer or the operator is responsible for compliance with these ...

Page 11: ...g standards International IEC 60364 4 41 European countries within the EU EN 61800 5 1 DANGER High electrical voltages due to wrong connections Danger to life risk of injury due to electrical shock Only devices and electrical components and wires with a protective extra low voltage PELV may be connected to connectors and terminals with voltages between 0 to 50 Volts Only connect voltages and circu...

Page 12: ... These are installed in accordance with the specific data of the system and a danger and error analysis by the manufacturer The safety regulations applying to the system are also taken into consideration Random movements or other malfunctions may be caused by switching the safety installations off by bypassing them or by not activating them 2 4 6 Protection against contact with hot parts DANGER Ho...

Page 13: ...aring cutting crushing The following general safety notes apply Comply with the general setup and safety regulations on handling and assembly Use suitable assembly and transportation devices Prevent incarcerations and contusions by means of suitable protective measures Use suitable tools only If specified use special tools Use lifting devices and tools appropriately If necessary use suitable prote...

Page 14: ...ove msl with power reduction 1 per 100 m Humidity Relative humidity up to 90 no bedewing Protection degree IP20 Protection class I Pollution degree 2 Dimensions and weight Feature Value Dimensions including the mounting plate H W D 245 mm 50 mm 163 mm Housing dimensions H W D 200 mm 50 mm 163 mm Weight approx 1 5 kg Performance data X9 Feature Value Supply voltage 1 x 240 VAC 10 50 60 Hz 24V suppl...

Page 15: ...r for 3 s 2 0 kVA Output current 4 ARMS Max output current for 3 s 8 ARMS Max output current for 0 5 s 12 ARMS Max PWM frequency 20 kHz software programmable Brake output BR 2A max 3A altogether incl DOUTx outputs Maximum motor cable length for interference emission according to EN 61800 3 for PWM 10 kHz Feature Value Category C2 l 25 m Category C3 l 25 m Cable capacity of a phase against shield o...

Page 16: ...e Analogue input AIN0 10 V input range 12 Bit differentially Incremental encoder input X1 Feature Value Parameterisable number of encoder lines 1 2 28 lines rev Trace signals A A B B N N As per RS422 specification Max input frequency 1000 kHz Pulse direction interface CLK CLK DIR DIR RESET RESET As per RS422 specification Output supply 5 V max 200 mA Incremental encoder output X1 Feature Value Num...

Page 17: ...Instructions Servo drives BL 4000 C PRELIMINARY Version 0 1 Communication interfaces Feature Value Ethernet X18 RJ 45 10 100 MBaud UDP communication USB X19 According to USB 2 0 USB B slave client MicroSD Card File systems FAT16 FAT32 ...

Page 18: ...r components each above and underneath the device to ensure sufficient venting For optimal wiring of the motor cable and angle encoder cable on the bottom of the device an installation free space of 150mm is recommended Mounting distance The servo drive BL 4000 C may be installed adjacently in one switch cabinet without a gap proper usage and installation on a heat dissipating rear panel provided ...

Page 19: ...tion LED Ready Error 7SEG 7 Segment display X3 STO X19 USB X18 Ethernet LED RUN SF LED ERR BF X21 Realtime Ethernet X22 X4 CAN Figure 1 Servo drive Front view Installation free space and mounting distance X9 Power Supply X1 DIN DOUT AIN INK IN OUT SD microSD Slot X9 Motor Brake Motor Temp X2B Multi Encoder X2A Resolver Figure 2 Servo drive Top view Figure 3 Servo drive Bottom view 1 1 ...

Page 20: ...e These lugs are used to mount the servo drive vertically to a control cabinet plate The lugs are part of the cooling body profile This is why the best possible heat transfer to the control cabinet plate has to be ensured Please use M5 screws for the mounting of the servo drives Recommended tightening torque for an M5 screw of property class 5 6 2 8 Nm Figure 4 Servo drive BL 4000 C Mounting plate...

Page 21: ... connected the power supplies must be connected to the same mains phase This means if two BL 4000 C are coupled in the DC bus only the connection L1 N is possible for both devices It is not allowed to connect the DC Busses if the devices are connected to different mains phases It is forbidden to supply device 1 via L1 N and device 2 via L2 N if the DC buses are coupled CAUTION Operation with DC bu...

Page 22: ...er signal B In or Out Stepper motor signal DIR 5 N RS422 Incremental encoder index pulse N In or Out 18 N RS422 Incremental encoder index pulse N In or Out 6 GND24 Ground Auxiliary voltage for IOs at X1 19 DIN0 24V Target selection positioning Bit 0 7 DIN1 24V Target selection positioning Bit 1 20 DIN2 24V Target selection positioning Bit 2 8 DIN3 24V Target selection positioning Bit 3 21 DIN4 24V...

Page 23: ...sensor can either be connected to X2A X2B OR X6 It is not possible to connect multiple sensors INFORMATION In addition a low impedance connection of the outer cable shield to the housing of the servo drive has to be established Therefore the outer cable shield of the angle encoder cable must be connected to the housing of the angle encoder connector 2 3 4 5 6 7 8 1 9 Backplane Control Cabinet 1 5 ...

Page 24: ...on are divided into several groups The universal encoder input X2B can be used for one of the described encoder types CAUTION In case of wrong activated voltage supply the encoder can be destroyed Make sure the correct supply voltage is activated before connected to X2B Therefore start the parameterization software Metronix ServoCommander and select Parameters Device parameters Angle encoder setti...

Page 25: ...r temperature sensor 11 R Reset pulse trace signal differential from high resolution incremental encoder 4 R 12 COS_Z1 A COSINE commutation signal differential from high resolution incremental encoder 5 COS_Z1 A 13 SIN_Z1 B SINE commutation signal differential from high resolution incremental encoder 6 SIN_Z1 B 14 COS_Z0 C COSINE trace signal differential from high resolution incremental encoder 7...

Page 26: ...age 3 GND Reference potential Supply voltage and motor temperature sensor 11 4 12 DATA SL Bidirectional RS485 data line differential EnDat HIPERFACE BiSS 5 DATA SL 13 SCLK MA Clock output RS485 differential EnDat BiSS 6 SCLK MA 14 COS_Z0 C COSINE trace signal differential from high resolution incremental encoder 7 COS_Z0 C 15 SIN_Z0 D SINE trace signal differential from high resolution incremental...

Page 27: ...upply voltage 3 GND Reference potential Supply voltage and motor temperature sensor 11 N Reset pulse trace signal differential from high resolution incremental encoder 4 N 12 H_U Phase U hall sensor for commutation 5 H_V Phase V hall sensor for commutation 13 H_W Phase W hall sensor for commutation 6 14 A A trace signal differential from digital incremental encoder 7 A 15 B B trace signal differen...

Page 28: ...X4 X4 Pin No Denomination Values Specification 1 Not occupied 6 GND 0V CAN GND galvanically connected to GND in servo drive 2 CANL CAN Low signal line 7 CANH CAN High signal line 3 GND 0V See Pin no 6 8 Not occupied 4 Not occupied 9 Not occupied 5 Cable shield PE Connection for cable shield Figure 10 CAN bus cabling example ...

Page 29: ...drive BL 4000 C requires a 24V supply source for the electronics which is connected to the terminals 24V and GND24V The connection to the supply for the power output stage is either made to terminals L and N for AC supply or to ZK and ZK for DC supply Figure 12 Supply X9 Pin 1 ist labeled in Figure 2 The motor is connected to the terminals U V W via motor cable to X6 Digital motor temperature sens...

Page 30: ...on with Motortemperature sensor X6 Pin 1 ist labeled in Figure 3 HPF_DSL Motor Phase U resp 1 Motor Phase V resp 2 Motor Phase W resp 3 BR PE MT Motor connector MT HPF_DSL Backplane Control Cabinet 1 4 7 9 2 5 8 3 6 Connector housing Motor housing WEIDMÜLLER BLF 5 08HC 09 180 SN BK BX at X6 BR Figure 14 Motor connection with Hiperface DSL X6 Connect the inner shields and the total shield to the ba...

Page 31: ...he servo drive will be damaged in the case of inversed wiring of the operating voltage connections in the case of excessive operating voltage or in the case of confusing the connections for operating voltage and motor CAUTION DANGEROUS VOLTAGE The signals for the temperature sensor MT PIN 4 and MT PIN 5 on the motor connector plug X6 are not situated on safety extra low voltage PELV protective ext...

Page 32: ... UDP communication 10 100 MBaud automatic selection Connector type RJ 45 socket Communication protocol UDP communication Ethernet interface X18 Pin No Specification 1 Transmission signal TX Pair 3 2 Transmission signal TX Pair 3 3 Receiver signal RX Pair 2 4 nc Pair 1 5 nc Pair 1 6 Receiver signal RX Pair 2 7 nc Pair 4 8 nc Pair 4 Figure 16 Pin assignment Ethernet interface X18 ...

Page 33: ...ng the parameterisation tool Metronix ServoCommander The USB communication interface requires no auxiliary power supply USB interface X19 Technical data Functions USB 2 0 Slave Client 12 MBaud to 480 MBaud Connector type USB B no current consumption from the bus integrated power supply Communication protocol Metronix specific generic device USB interface X19 Pin assignment 1 VCC 5 VDC 2 D Data 3 D...

Page 34: ...24 V Control input B for STO function 4 0V B 0 V Reference potential for STO B 5 DIN6 24V Connected to X1 Pin 22 6 DIN7 24V Connected to X1 Pin 10 7 24V 24 V DC Auxiliary supply 24 V DC 8 0V 0 V Reference potential for auxiliary supply 5 9 MicroSD Card slot The BL 4000 C servo drive comprises a MicroSD Card slot for the support of Firmware downloads and uploads and downloads of parameter sets SD C...

Page 35: ...ct the energy supply to the motor in your particular application 6 2 Achievable safety level Safety function according to EN ISO 13849 1 EN 61800 5 2 The servo drive BL 4000 C series devices with integrated Safe torque Off STO function fulfill the basic test requirements Category 4 PL e according to EN ISO 13849 1 SIL CL 3 according to EN 61800 5 2 EN 62061 IEC 61508 and can be used in application...

Page 36: ...rive BL 4000 C shield connection terminal The cable shield also has to be connected to the associated servo drive so that the leakage currents can flow back into the servo drive causing the leakage In the first environment the shield of the motor cable also has to be connected to the control cabinet housing by means of metal cable glands The mains end PE connection must be connected to the PE conn...