background image

OWNER’S MANUAL

OM-231 313G

2008

11

Coolmate

 3.5

1.

Specifications

804 839-A

Recirculating Coolant System For Water-Cooled GTAW Torches And GMAW Guns

Use With Guns/Torches Rated Up To 600 Amperes
IP Rating: 23 

 Not Intended For Use In Heavy Rain, Or Near Splashing Water

3-1/2 gal (13.2 L) Coolant Tank Capacity; 

Maximum Cooling Capacity: 4,140 W (14,000 BTU/hr) @ 5.0 qt/min (4.7 L/min)
IEC Cooling Capacity: 1,660 W (5,660 BTU/hr) @ 1.1 qt/min (1 L/min)

IEC Cooling Capacity States That The Water Inlet Temperature Can Not Exceed 40

°

C Above Ambient

Temperature At A 1l/ Min Flow Rate.
Dimensions: 26 in (660 mm) Long, 15-3/4 in (400 mm) Wide, 11-3/4 in (298 mm) High

Weight: 60 lb (27 kg)
115 Volt Models Use 5.9 Amperes, 60 Hertz, 4.7 Amperes 50 Hz, Single-Phase Input Power

2.

Safety Symbol Definitions

DANGER! 

 Indicates a hazardous situation which, if not

avoided, will result in death or serious injury. The possible

hazards are shown in the adjoining symbols or explained

in the text.

DANGER! 

 

Indique une situation dangereuse qui si on

l’évite pas peut donner la mort ou des blessures graves.

Les dangers possibles sont montrés par les symboles

joints ou sont expliqués dans le texte.

Wear safety glasses with side shields.
Porter des lunettes de sécurité avec des protections laté-

rales.

Indicates a hazardous situation which, if not avoided,

could result in death or serious injury

The possible ha-

zards are shown in the adjoining symbols or explained in

the text.
Indique une situation dangereuse qui si on l’évite pas peut

donner la mort ou des blessures graves. Les dangers possi-

bles sont montrés par les symboles joints ou sont expliqués

dans le texte.

Have only trained and qualified persons install, operate,

or service this unit. Call your distributor if you do not un-

derstand the directions. For WELDING SAFETY and

EMF information, read owner’s manual(s).
L’installation, l’exploitation et l’entretien de cet appareil

doivent être confiés uniquement à des personnes quali-

fiées et convenablement formées. S’adresser à un distri-

buteur si l’on ne comprend pas les directives. Pour les

renseignements ayant trait à la SECURITE lors du sou-

dage et  aux champs électromagnétiques, consulter les

manuels traitant les dévidoirs et les sources de courant

pour le soudage.

NOTICE

Indicates statements not related to personal injury.
Indique des déclarations pas en relation avec des blessu-

res personnelles.
Indicates special instructions.
Indique des instructions spécifiques.

Beware of moving parts. Keep guards and panels in

place, covers closed, and hands away from moving parts.
Attention aux pièces mobiles. Maintenir les dispositifs de

sécurité et les panneaux en place, les couvercles fermés

et garder les mains éloignées des pièces mobiles.

Beware of electric shock from wiring.

 

Disconnect input

power before installing this kit. Reinstall all panels and

covers.
Prendre garde aux chocs électriques dus au câblage.

Avant d’installer cet ensemble, couper l’alimentation.

Réinstaller tous les panneaux et couvercles.

Recycle or dispose of used coolant in an environmentally

safe way.
Recycler ou éliminer tout liquide de refroidissement usé

conformément aux méthodes prescrites pour assurer la

protection de l’environnement.

3.

Serial Number And Rating Label Location

The serial number and rating information for this product is located on the front panel. Use rating label to determine input power requirements and/or

rated output. For future reference, write serial number in space provided on cover of this manual.

Summary of Contents for Coolmate 3.5

Page 1: ...y trained and qualified persons install operate or service this unit Call your distributor if you do not un derstand the directions For WELDING SAFETY and EMF information read owner s manual s L installation l exploitation et l entretien de cet appareil doivent être confiés uniquement à des personnes quali fiées et convenablement formées S adresser à un distri buteur si l on ne comprend pas les di...

Page 2: ...5 300245 Council Directives S 2006 95 EC Low Voltage S 2004 108 EC Electromagnetic Compatibility S 2006 42 EEC Machinery Directive Standards S IEC 60974 1 Arc Welding Equipment Welding Power Sources edition 3 2005 07 S IEC 60974 2 Arc Welding Equipment Liquid Cooling Systems edition 1 2002 06 S IEC 60974 10 Arc Welding Equipment Electromagnetic Compatibility Requirements edition 1 1 2004 10 US Sig...

Page 3: ...OM 231 313 Page 1 4 Warning Labels ...

Page 4: ...Recycle or dispose of used coolant in an environmentally safe way 9 Do not remove or paint over cover the label S 178 910 043 810 HF 043 809 AL 100 h std 2 1 3 6 4 7 5 1 Warning Watch Out There are possible hazards as shown by the symbols 2 Disconnect input plug or power before working on machine 3 Wear safety glasses with side shields 4 Plugged filter or hoses cause overheating and damage 5 Read ...

Page 5: ...al waste Reuse or recycle Waste Electrical and Electronic Equipment WEEE by disposing at a designated collec tion facility Contact your local recycling office or your local distributor for further information 8 Coolant Chart Low Conductivity Coolant No 043 810 Distilled Or Deionized Water OK Above 32 F 0 C GTAW Or Where HF Is Used Application HF High Frequency Current Coolant 043 810 a 50 50 solut...

Page 6: ...gs have 5 8 18 left hand threads Connect hoses with proper fittings as shown Some power sources may require a TIG block 3 Coolant Tank Cap 4 115 Volt AC Grounded Receptacle An individual branch circuit capable of car rying 15 amperes and protected by fuses or circuit breakers is recommended Rec ommended fuse or circuit breaker size is 15 amperes Operation Fill tank with proper coolant Use table in...

Page 7: ...In Hose Fittings have 5 8 18 left hand threads Connect hoses with proper fittings as shown 3 Coolant Tank Cap 4 115 Volt AC Grounded Receptacle An individual branch circuit capable of car rying 15 amperes and protected by fuses or circuit breakers is recommended Rec ommended fuse or circuit breaker size is 15 amperes Operation Fill tank with proper coolant Use table in Section8 to select proper co...

Page 8: ...lHoses nl Labels ZReplace coolant m30 Torx Tools Needed 12 Coolant Maintenance 804 649 A Ref 801 194 Disconnect input power be fore maintaining 1 Coolant Filter Unscrew housing to clean filter Changingcoolant Drain coolant by tipping unit to rear or use suction pump Fill with clean water and run for 10 minutes Drain and refill with coolant see section 8 If replacing hoses use hoses compatible with...

Page 9: ...set if necessary Motor overheated Unit starts running when motor has cooled Have Factory Authorized Service Agent check Power switch S1 and motor Mot Decreased or no coolant flow Add coolant Check for clogged hoses or coolant filter Clean filter or clean replace hoses if necessary Disconnect pump and check for sheared coupling Replace coupling if necessary 14 Circuit Diagram For Cooler 228 525 B ...

Page 10: ...T 2 8 173 999 Pump Coolant 100 Gph W Clamps Cw Rotation 1 9 134 795 Coupler Drive Pump 1 10 196 990 Ftg Brs Barbed 1 11 173 263 Motor 1 4hp 115vac 50 60hz 1425 1725 Rpm Dual 1 12 226 966 Bracket Motor Mount 1 13 166 608 Cap Tank Screw on W Vent 1 14 226 932 Tank Coolant 1 15 228 529 Hose 375 ID X 650 OD X 19 500 3 16 155 436 Label Ground Protective Earth 1 17 163 562 Light Ind Wht Lens 125vac Snap...

Page 11: ...650 OD X 10 500 1 37 228 530 Hose 375 ID X 650 OD X 8 375 1 38 231 368 Elbow Tubing Assy Return 1 39 231 367 Elbow Tubing Assy Pick up 1 40 231 284 Bushing Tank Coolant 2 41 180 663 Label Warning General Precautionary Static wire Fe 1 42 178 910 Label Caution Incorrect Coolant Wordless Intl 1 43 219 178 Label Caution Incorrect Coolant 1 When ordering a component originally displaying a precautiona...

Page 12: ...d retain with your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equipment Service and Repair Replacement Parts Training Schools Videos Books Technical Manuals Servicing Information and Parts Circuit Diagrams Welding Process Handbooks Contact the Delivering...

Reviews: