Miller OM-246 022B, Owner'S Manual

Page 1: ...OM 246 022B 2010 12 Visit our website at www MillerWelds com Wireless Remote Controls ...

Page 2: ... Within The EU 8 3 3 Compatibility Chart 9 3 5 Introduction 10 3 6 Battery Installation 10 3 7 Connecting Receiver To Remote 14 Receptacle 11 3 8 Remote Foot Control Operation 11 3 9 Hand Control Operation 12 3 10 Remote Amperage Or Voltage Control For Welding Power Source With Output Always On 13 3 11 Remote Control For Welding Power Source With Output Contactor And Amperage Or Voltage Control 14...

Page 3: ...or when there is a high risk of unavoid able or accidental contact with the workpiece or ground For these conditions use the following equipment in order presented 1 a semiautomaticDC constant voltage wire welder 2 a DC manual stick welder or 3 an AC welder with reduced open circuit volt age In most situations use of a DC constant voltage wire welder is recommended And do not work alone D Disconne...

Page 4: ... Standards D Do not weld where the atmosphere may contain flammable dust gas or liquid vapors such as gasoline D Connect work cable to the work as close to the welding area as practical to prevent welding current from traveling long possibly unknown paths and causing electric shock sparks and fire hazards D Do not use welder to thaw frozen pipes D Remove stick electrode from holder or cut off weld...

Page 5: ... panels covers and guards closed and securely in place D Have only qualified persons remove doors panels covers or guards for maintenance and troubleshooting as necessary D Reinstall doors panels covers or guards when maintenance is finished and before reconnecting input power READ INSTRUCTIONS D Read and follow all labels and the Owner s Manual carefully before installing operating or servicing u...

Page 6: ... web site www ansi org Standard for Fire Prevention During Welding Cutting and Other Hot Work NFPA Standard 51B from National Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org OSHA Occupational Safety and Health Standards for General Indus try Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1926 Subpart J from U S Government Printing Office...

Page 7: ...uncture repair disassemble or modify the battery D Charge battery only with supplied charger in an open well ventil ated location out of direct sunlight and according to supplied in structions D Do not overcharge a battery or charge battery longer than spe cified if charger is not equipped with automatic shutoff See the Owner s Manual for specific information on battery charging D Do not charge ba...

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Page 9: ...t into an outlet on a circuit different from that to which the receiver is connected S Consult the dealer or an experienced radio TV technician for help 3 2 Specifications Specification Foot Pedal Transmitter Hand Control Transmitter Receiver Power Supply 3 AA Batteries 3 AA Batteries 10 35 Volts AC or DC Rated Range 90 ft 27 m 300 ft 91 m N A Battery Life Alkaline 250 Hours 250 Hours N A Humidity...

Page 10: ... EU Do not discard product where ap plicable with general waste Reuse or recycle Waste Electrical and Electronic Equipment WEEE by disposing at a designated collec tion facility Contact your local recycling office or your local distributor for further information ...

Page 11: ...Maxstar 200 SD DX LX Yes Yes Maxstar 200 STR No No Maxstar 350 700 Yes Yes Miller Du Op Yes Yes Millermatic All No No PipePro 304 Yes 6 Yes 6 PipePro 450 RFC No No Pipeworxt Yes 9 Yes 10 PRO 300 Yes Yes Renegadet 180 No No Shopmatet 300 Yes Yes SRH 444 No No Subarc DC 650 1000 Yes Yes Summit Arct 1000 1250 Yes Yes Syncrowave 200 Yes Yes 2 Syncrowave 250DX 350LX Yes Yes Thunderbolt No No Trailblaze...

Page 12: ...ntrol transmitter has a unique address The receiver stores the address in permanent memory The receiver can only receive information from a single transmitter A transmitter can only communicate with a single receiver The receiver can learn a new foot pedal or hand control address see sections 3 12 or 3 13 in this manual for programming instructions Programming is only required for devices pur chas...

Page 13: ...nstant on LED Power on Blinking LED Communicating with transmitter Slow blinking LED Address learn ing mode NOTICE To remove receiver ro tate yellow nut counterclockwise 1 3 2 3 8 Remote Foot Control Operation Unexpected weld output can cause electrical shock Wire less remote control can turn weld output on from distant locations Disconnect receiver from remote 14 receptacle and remove battery fro...

Page 14: ...er source the remote control contactor button and blue LED output indicator are not valid 4 Increase Button 5 Decrease Button Press and release either button to change selected parameter in 1 percent increments Press and hold either but ton to change selected parameter in 5 percent increments 6 Display Screen Displays selected parameter percent age amperage or voltage The display screen stays illu...

Page 15: ...ED 6 Display Screen 7 Display Screen Button Output contactor control button does not turn on off welding power source output contactor The output contactor control button is used to activate the display for viewing actual amper age and voltage if the machine has these cap abilities To activate press and hold for 1 second To deactivate press and release Press increase decrease button to illuminate ...

Page 16: ... Display Screen 7 Display Screen Button Press and hold output contactor control button 1 second to turn on welding power source output contactor Display screen and remote output on indicator blue LED stay on while output contactor is on To turn off weld output contactor press output contactor control button Display screen stays illuminatedfor 10 seconds and then defaults to the percentage mode Pre...

Page 17: ...chased as a pair Programming is only required for devices that have not been pro grammed paired Once the devices have been paired the address is saved and can only be changed if the programming procedure is conduc ted with a new device Only one con trol can operate a receiver 1 Receiver 2 LED 3 Learn Button Be sure receiver has been correctly connected to the power source Re mote 14 receptacle see...

Page 18: ...nly required for devices that have not been programmed paired Once the devices have been paired the address is saved and can only be changed if the programmingprocedure is con ducted with a new device Only one control can operate a re ceiver 1 Receiver 2 LED 3 Learn Button Miller Logo Be sure receiver has been cor rectly connected to the power source Remote 14 receptacle see Section 3 7 before pro...

Page 19: ...er Unplug receptacle connect ing board Reinstall electrical box cover Reinstall right side generator panel 1 Tools Needed 2 3 8 1 2 in SECTION 4 TROUBLESHOOTING Trouble Remedy Remote completely inoperative Green receiver LED not on Make sure power source is on Make sure receiver is connected properly to welding power source see Section 3 7 Green receiver LED is on but no or limited control with re...

Page 20: ...th respect to pin D B Activates machine output contactor Closure from pin A REMOTE OUTPUT CONTROL C Command supply voltage 0 10 VDC with respect to pin D D Remote control circuit common E Command percentage of pin C supply voltage with respect to pin D A V AMPERAGE VOLTAGE F Current feedback from power source 1 volt DC per 100 amperes H Voltage feedback from power source 1 volt DC per 10 volts out...

Page 21: ...OM 246 022 Page 19 Notes ...

Page 22: ...OM 246 022 Page 20 SECTION 6 PARTS LIST 805 481 B 1 3 4 5 6 8 10 11 12 13 15 16 17 18 19 7 9 14 2 ...

Page 23: ...218006 Label belt installation 1 15 182626 Spring 1 16 183956 Potentiometer w leads Includes 1 17 R1 183463 Pot cp spcl flat loc hole 1t 2 w 1k spcl taper 1 18 C1 2 166197 Capacitor cer disc 1 UF 500 VDC Z5U 2 19 RC1 131197 Conn rect mini 045 3pin 1row rcpt cable panel lkg 1 When ordering a component originally displaying a precautionary label the label should also be ordered To maintain the facto...

Page 24: ...TM 216 869 Page 22 Dynasty 350 700 Maxstar 350 700 Notes ...

Page 25: ...ables No Labor 5 6 Months Parts Batteries Bernard Guns No Labor Tregaskiss Guns No Labor 6 90 Days Parts Accessory Kits Canvas Covers Induction Heating Coils and Blankets Cables and Non Electronic Controls M Guns MIG Guns and Subarc SAW Guns Remote Controls and RFCS RJ45 Replacement Parts No labor Roughneck Guns Spoolmate Spoolguns Miller s True Blue Limited Warranty shall not apply to 1 Consumabl...

Page 26: ...h your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equipment Service and Repair Replacement Parts Training Schools Videos Books Technical Manuals Servicing Information and Parts Circuit Diagrams Welding Process Handbooks Contact the Delivering Carrier to ...