Milnor 36030, Installation Manual

Page 1: ...I42FXXAE 2009422A Publishing System TPAS Access date 10 12 2009 Document ECN s Latest Available Installation 36030 and 42032 Fxx Jxx Washer Extractors PELLERIN MILNOR CORPORATION POST OFFICE BOX 400 KENNER LOUISIANA 70063 0400 U S A ...

Page 2: ...el In such cases use the documentation provided Although unlikely incorrect manuals may have been shipped with your machine If you believe you received the wrong manuals or if you need specific information about any aspect of your machine not addressed in the provided documentation contact the Milnor Customer Service group References to Yellow Troubleshooting Pages This manual may contain referenc...

Page 3: ...nes MSINA408AE 2004276 29 Section 2 Dimensional Drawings 31 Dimensional Drawing 3630F8J P W J8P BD3630F8BE 2004105D 32 Dimensional Drawing 3630F8J P W J8P Options BD3630F8BB 2004105D 33 Dimensional Drawing 36030F8S BD3630SLBE 2007453D 34 Dimensional Drawing 36030F8S Options BD3630SLBB 2007066D 35 Dimensional Drawing 36030F8R BD3630SRBE 2007453D 36 Dimensional Drawing 36030F8R Options BD3630SRBB 20...

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Page 5: ...is warranty For parts which require routine replacement due to normal wear such as gaskets contact points brake and clutch linings belts hoses and similar parts the warranty time period is 90 days We reserve the right to make changes in the design and or construction of our equipment including purchasedcomponents withoutobligationtochangeanyequipmentpreviouslysupplied ANY SALE OR FURNISHING OF ANY...

Page 6: ...ou can also get components from the Milnor factory Tell the supplier the machine model and serial number and this data for each necessary component The component number from this manual The component name if known The necessary quantity The necessary transportation requirements If the component is an electrical component give the schematic number if known If the component is a motor or an electric...

Page 7: ...icted to those employees given the task of using it only specifically designated workers carry out repairs modifications maintenance or servicing information instruction and training is provided workers and or their representatives are consulted Work equipment must comply with the requirements listed below The owner user must verify that installation and maintenance of equipment is performed in su...

Page 8: ...zards is provided on the machine safety placards in the Safety Guide and throughout the other machine manuals Placards must be kept clean so that the information is not obscured They must be replaced immediately if lost or damaged The Safety Guide and other machine manuals must be available at all times to the appropriate personnel See the machine service manual for safety placard part numbers Con...

Page 9: ...y or limbs and dismember you The goods are normally isolated by the locked cylinder door Do not attempt to open the door or reach into the cylinder until the cylinder is stopped Do not touch goods inside or hanging partially outside the turning cylinder Do not operate the machine with a malfunctioning door interlock Open pocket machines only Do not jog the cylinder and pull the goods at the same t...

Page 10: ...er is turning and or starting the cycle with the door open exposing the turning cylinder Do not operate the machine with any evidence of damage or malfunction WARNING 9 Multiple Hazards Operating the machine with an inoperative safety device can kill or injure personnel damage or destroy the machine damage property and or void the warranty Do not tamper with or disable any safety device or operate...

Page 11: ...icing Hazards Vital Information for Service Personnel see also service hazards throughout manuals WARNING 16 Electrocution and Electrical Burn Hazards Contact with electric power can kill or seriously injure you Electric power is present inside the cabinetry unless the main machine power disconnect is off Do not service the machine unless qualified and authorized You must clearly understand the ha...

Page 12: ...Safety Suspended Open Pocket Non tilting Washer Extractors PELLERIN MILNOR CORPORATION End of BIUUUS27 8 ...

Page 13: ...rong and rigid enough and has not subsided to leave the floor slab suspended without support on grade installations can often be made directly to an existing floor slab if it has enough strength and rigidity to safely withstand our published forces without transmitting undue vibration If the subsoil has subsided or if the floor slab itself has insufficient strength and rigidity a deeper foundation...

Page 14: ...ing speeds of the machine s compared to the natural frequencies of the floor and or any other supporting structure s A qualified soil and or structural engineer must be engaged for this purpose Figure 1 How Rotating Forces Act on the Foundation Typical Machine Legend A Direction of force B Load C Rotation Frequency RPM 60 Figure 1 above is intended to depict both on grade and above grade installat...

Page 15: ...t for complete instructions before continuing Do not jack the machine here Do not lift the machine here Use three point or four point lifting as determined by the lifting eyes furnished Rig the load using lifting cables of sufficient size and length to ensure cables are not over stressed Do not lift the machine from one corner or one side edge 11 ...

Page 16: ...Safety stands or brackets also painted red may be provided with this machine Do not discard safety stands or brackets Do not step or stand on this machine part Maintain a 25 mm 1 minimum clearance between float clips Set low level so that the bottom of the float is always at least 25mm 1 above the bottom of the float tube This motor or pump should rotate in the direction of the arrow 12 ...

Page 17: ... tag is installed on the machine Do not remove this component from the machine Install the appropriate part here before operating the machine Do not pump grease here 7 _ccQbi _V DQW 9 ecdbQdY_ c 6 Cdi U A Cdi U F Cdi U Q T H Cdi U GQcXUb 5hdbQSd_bc 13 ...

Page 18: ...ed from here rear of machine During drain and extract the cylinder must rotate clockwise when viewed from here front of machine Do not pump grease here Do not strike shell front of washer extractors during fork lifting Striking shell front will cause door to leak C9EEAD715 F 14 ...

Page 19: ... water connection here Make third reuse water connection here Hold the connection side of the valve with a wrench when connecting plumbing H 0 2 H 0 2 H 0 2 7 _ccQbi _V DQW 9 ecdbQdY_ c 6 Cdi U A Cdi U F Cdi U Q T H Cdi U GQcXUb 5hdbQSd_bc 15 ...

Page 20: ...ut some of the possible hazards posed by chemical systems and lists certain requirements needed to minimize those hazards The procedures for interfacing with allied chemical systems and information pertinent to chemical use in general are provided elsewhere in the product manuals see Note 1 Figure 1 Pumped Chemical Inlets on CBW Batch Washer Note 1 Misuse of laundering chemicals such as injecting ...

Page 21: ... damage is likely to be catastrophic No machine is immune to such damage CAUTION 1 Equipment and Textile Damage Hazards Chemicals leaked into the machine particularly when it is idle can destroy machine components and textiles left in the machine Pellerin Milnor Corporation accepts absolutely no responsibility for damage to its equipment or to textiles therein from abnormal contact with chemicals ...

Page 22: ...phon into the machine T Chemical tank 2 2 Ensure the Chemical Lines Cannot Dribble The pumped chemical system may provide a means of positively closing the chemical line at the pump location but not at the injection site Hence any concentrated chemical that remains in the injection line between the pump and the machine is free to flow into the machine Some examples of this are shown in Figure 3 18...

Page 23: ...lowing are some of the possible methods the manufacturer or supplier may wish to use as appropriate 3 1 Siphoning Positively close the line If the pump does not provide positive closure when the system is off employ a shutoff valve in the line to serve this purpose 3 2 Siphoning Break the siphon Provide an air gap or vacuum breaker in the chemical delivery line This must be located above the full ...

Page 24: ...tem is off T Chemical tank 4 Guarding Against Leaks All personnel who may work with the chemical system e g chemical system manufacturer chemical system supplier chemical supplier operator maintenance personnel should be vigilant in observing for leaks in the system When connecting or reconnecting chemical lines whether at installation after taking samples or when replacing components at a minimum...

Page 25: ...Section 1 Installation 21 ...

Page 26: ... on shipping skids and examine carefully for possible shipping damage If the machine is damaged notify the transportation company immediately 2 Locate the lift points as shown in Figure 1 3 Attach chains as shown in Figure 2 Figure 1 Where to Lift Figure 2 Rigger liable for damages 20DC8 PRWX T SP PVT WPiPaS Improper placement of pickup chains can cause direct or indirect damage to machine Use a 4...

Page 27: ...atus lights and reach all controls associated with the machine e g electrical power connections water and steam shutoffs etc 5 d SPcX AT dXaT T c The floor and or all other support components must have sufficient strength and rigidity with due consideration for the natural or resonant frequency thereof to withstand the fully loaded weight of the machine including the wet goods and any repeated sin...

Page 28: ...factory operation Grout must displace total clearance between base pads and existing foundation floor Voids must not exist 3 Tighten anchor bolts evenly using only one quarter turn on each bolt before moving to the next one While tightening frequently skip from front to back and right to left to insure uniform tension After tightening all bolts check each bolt at least twice during the first week ...

Page 29: ...enter bolt and shims before placing machine in service Re install the weldment as shown in Figure 6 and store the shims underneath the mid frame as shown in Figure 7 Retain center bolts in the event that the machine is moved Figure 4 Cone can weldment as shipped locking the shell and mid frame together Figure 5 Lock down bolt Figure 6 Cup weldment when setup for operation Figure 7 Shims stored und...

Page 30: ...ld hot and third water valves 6 Some of the water inlet and or steam valves on machines may be of the ball valve construction The flow rate of a ball valve is far greater than that of an equal size globe valve Do not use globe type shut off valves in front of ball valves unless the globe valve is selected in accordance with the following table Ball valve size Equivalent globe valve sizes 1 1 4 nor...

Page 31: ...phased for correct rotation It is possible to reverse the direction of rotation in a three phase machine by interchanging the incoming power leads Therefore the rotation of a three phase machine must be observed and corrected when the machine is first installed If it is necessary to reverse the rotation simply swap the incoming power lines to the machine never move L3 if L3 is a stinger leg Never ...

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