Minuteman 6-10KVA Tower, User Manual

Page 1: ...USER MANUAL ONLINE UPS 6 10KVA Rack Tower ...

Page 2: ...puts 19 4 Power cables connection Startup 22 4 1 Access to terminal block 23 4 2 Common input sources connection 23 4 3 Separate input sources connection 24 4 4 Frequency converter connection 25 4 5 UPS Initial Startup 25 4 6 Parallel operation 26 5 Operation 29 5 1 Display Panel 29 5 2 Operating mode 31 5 3 Turning on and Turning off UPS 34 5 4 LCD operation 36 6 UPS Maintenance 45 6 1 UPS and Ba...

Page 3: ...oubleshooting 50 8 1 Typical Alarms and Conditions 50 9 Communication 54 9 1 RS 232 and USB Communication Ports 54 9 2 Network Management Card Optional 55 9 3 UPS Management Software 56 9 4 REPO Function 57 ...

Page 4: ...es can occur when you least expect them and power quality can be erratic These power problems have the potential to corrupt critical data destroy unsaved work sessions and damage hardware causing hours of lost productivity and expensive repairs With the Online R T UPS you can safely eliminate the effects of power disturbances and guard the integrity of your equipment The UPS s flexibility to handl...

Page 5: ...2 Figure2 Online R T 10K UPS Online R T UPS as Tower installation Figure 3 Online R T 6K UPS Figure 4 Online R T 10K UPS ...

Page 6: ...up the UPS even if utility power is not available Standard communication options one RS 232 communication port one USB communication port Optional connectivity cards with enhanced communication capabilities Extended runtime with up to four Extended Battery Modules EBMs per UPS Optional installation method Rack Tower Firmware is easily upgraded without a service call Remote shutdown control through...

Page 7: ...em UPS has provided earthed terminal in the final installed system configuration equipotent earth bonding to the external UPS battery cabinets An integral single emergency switching device which prevents further supply to the load by the UPS in any operation mode should be provided in the building wiring installation An appropriate disconnect device as short circuit backup protection should be pro...

Page 8: ...uptible power supply output power 240V 6K 40 amp 2 pole circuit breaker 10K 63 amp 2 pole circuit breaker You can connect four extended battery module to the uninterruptible power supply Earth connection is essential before connecting to the building wiring terminal 2 2 Operation Do not disconnect the earth conductor cable from the UPS or the building wiring terminals in any time since this would ...

Page 9: ...als Batteries must be replaced only by qualified personnel Caution risk of electric shock The battery circuit is not isolated from the input voltage Hazardous voltages may occur between the battery terminals and the ground Verify that no voltage is present before servicing Batteries have a high short circuit current and pose a risk of shock Take all precautionary measures specified below and any o...

Page 10: ...ck and impact 2 5 Storage The UPS must be stockpiled in the room where is ventilated and dry 2 6 Standards Safety IEC EN 62040 1 EMI Conducted Emission IEC EN 62040 2 Category C2 Radiated Emission IEC EN 62040 2 Category C2 EMS ESD IEC EN 61000 4 2 Level 4 RS IEC EN 61000 4 3 Level 3 EFT IEC EN 61000 4 4 Level 4 SURGE IEC EN 61000 4 5 Level 4 CS IEC EN 61000 4 6 Level 3 Power frequency Magnetic fi...

Page 11: ...8 Warning This is a product for commercial and industrial application in the second environment installation restrictions or additional measures may be needed to prevent disturbances ...

Page 12: ... claim for concealed damage Note Check the battery recharge date on the shipping carton label If the date has passed and the batteries were never recharged do not use the UPS Contact your service representative 3 2 Unpacking the Cabinet CAUTION Unpacking the cabinet in a low temperature environment may cause condensation to occur in and on the cabinet Do not install the cabinet until the inside an...

Page 13: ...1 Open the outer carton and remove the accessories packaged with the cabinet see Figure 5 6 Online R T 6KUPS Figure 5 Unpacking the Cabinet of 6K UPS Online R T 10K UPS Figure 6 Unpacking the Cabinet of 10K UPS ...

Page 14: ...d and set it on a flat stable surface see Figure 7 8 Place the cabinet in a protected area that has adequate airflow and is free of humidity flammable gas and corrosion Lifting the Cabinet Figure 7 Lifting the Cabinet of 6K UPS CAUTION The cabinet is heavy Lifting the cabinets into the rack requires a minimum of two people ...

Page 15: ...binet of 10K UPS Step 3 Discard or recycle the packaging in a responsible manner or store it for future use 3 3 UPS Rear Panel This section shows the rear panel of the Online R T models 6K model Figure 9 Online R T 6K Rear Panel ...

Page 16: ...s have the same LCD panel and the same control button Figure 11 The Online R T UPS Front Panel UPS Communication Slot Parallel Connector USB Port RS 232 Port External Battery connector Output Circuit Breaker Output REPO Port Maintenance Bypass Switch LCD panel On Off Button Scroll Button Up or Back Select Button Scroll Button Down of Forward ...

Page 17: ...sed by personnel with knowledge of batteries and the requieres precautions Keep unauthorized personnel away from batteries CAUTION If installing an EBM install the EBM directly below the UPS 3 5 1 To install the UPS and EBM in a rack 1 Open the front panel and put it above the UPS Figure 12 Open the front panel left 6K Model right 10K Model 2 Remove the battery protection plate see Figure13 Figure...

Page 18: ...igure 14 Removing the Battery Tray 4 Install the PDU s ears to the UPS Figure 15 Install the PDU s ears to the UPS 5 Select the proper holes in the rail for positioning the cabinet in the desired location in the rack Locate the rails at the bottom of the 3U space allocated for the each UPS and EBM ...

Page 19: ... 7 Install the battery pack and battery protection plate then replace the front panel Figure 17 Installing the Cabinet 8 Replace the battery tray and connect the internal battery connector then replace the protection plate and the front panel 9 If installing additional UPSs repeat Step 1 through Step 8 for each cabinet ...

Page 20: ...en connecting an EBM to the UPS This is normal and not harmed Plug the EBM cable into the UPS battery connector quickliy and firmly To install EBMs 6K Model 1 Plug the EBM cable into the UPS battery connctor Figure 18 Plug the EBM cable into the UPS battery connctor ...

Page 21: ... EBM s front panel Figure 19 Replace UPS s front panel and EBM s front panel 10K Model Figure 20 Plug the EBM cable into the UPS battery conector CAUTION Please connect the EBM to protective ground with 8 AWG wire for EBM model firstly ...

Page 22: ...S with AC inputs CAUTION Online 6K 10K series support that the UPS can have separate AC inputs So before connecting wires of seperate AC inputs you should confirm that their earthing systems are identical Otherwise a transformer is necessary UPS with common Normal and Bypass AC inputs ...

Page 23: ...nd Bypass AC inputs Earthing systems are identical Earthing systems are separate Three different installations can be choosen 1 Transformer in the Normal AC input 2 Transformer in the Bypass AC input 3 Both of them have transformer ...

Page 24: ...21 Frequency converter without Bypass AC input ...

Page 25: ...ross section 4mm2 10AWG 6mm2 8AWG Input fuse 60A 80A Output L N Min conductor cross section 4mm2 10AWG 6mm2 8AWG External Battery Cabinet Positive Pole Negative pole Neutral Pole Min conductor cross section 4mm 2 10AWG 2 5mm 2 2 12AWG 2 External Battery Cabinet Fuse in Positive Pole Negative pole Neutral Pole 60A 80A The UPS does not have an automatic protection device against current backfeed It ...

Page 26: ...al block remove the 2 screws of the terminal block cover Figure 22 PDU of 6K 10K 4 2 Common input sources connection CAUTION This type of connection must be carried out by qualified electrical personnel CAUTION Always connect the earthing wire first ...

Page 27: ...urces conection 4 3 Separate input sources connection CAUTION This type of connection must be carried out by qualified electrical personnel CAUTION Always connect the earthing wire first Figure 24 Separate input sources connection ...

Page 28: ... 2 If optional EBMs are installed verify that the EBMs are connected to the UPS 3 Set the upstream circuit breaker not included to the I position ON The UPS display panel illuminates and shows a status of Welcome 4 Verify that the UPS transfers to Bypass mode 5 Press the button on the UPS front panel for at least three seconds The UPS display with flashing 6 Check the UPS display for active alarms...

Page 29: ... line voltage After the subsequent startup auto sensing is disabled until manually re enabled by output voltage setting 10 If you installed an optional REPO test the REPO function Activate the external REPO switch Verify the status change on the UPS display Deactivate the external REPO switch and restart the UPS 4 6 Parallel operation 4 6 1 Brief introduction of the redundancy The parallel structu...

Page 30: ...nput and output cable of the UPSs is required to be less than 20 When the distance among the UPSs in parallel and the breaker panel is farther than 20 meters the length difference between input and output cable of the UPSs is required to be less than 5 4 6 3 Operation and maintenance 1 For normal operating follow the single operating requirement 2 Startup The units transfer to INV mode simultaneou...

Page 31: ...28 Figure 26 Parallel systerm wiring diagram of 6K 10K ...

Page 32: ...xt to dark amber and the background to red See Figure below Figure 5 1 6 10K Rack On line UPS Control Panel Table 5 1 Control Button Functions The Button Funtion Illustration Power on When the unit is no power and has connected with battery press this button for 100ms 1s to power on Turn on When the unit is powered on and in Bypass mode press this button for 1s to turn on Turn off When the unit ha...

Page 33: ...he present menu option or enter next menu but do not change any setting Select one menu option Press this button for 100ms 1s to select the present menu option or enter next menu but do not change any setting Confirm the present setting Press this button for 1s to confirm the edited options and change the setting Table 5 2 Buzzer definition UPS condition Buzzer status Fault active Continuous Warni...

Page 34: ... it provides the following information Status summary including mode and load Alarm status if any are present Notes alarm including fault and warning information Battery and charger status including battery voltage charge level and charger status Running information and running time Fig 5 2 The default LCD display The more detailed operation of LCD is illustrated in the chapter of 5 4 5 2 Operatin...

Page 35: ...ode The power used by the load is supplied from the utility power via internal filter The UPS will beep once every 2 minutes in bypass mode Fig 5 6 Bypass without output The UPS in bypass mode without output Fig 5 7 High Efficiency Mode After the UPS is turned on the power used by the load is supplied from the utility power via internal filter while the utility power is in normal range so the high...

Page 36: ...y mode and the load is supplied continuously 1 The function could be enabled through the LCD setting or the software Winpower etc 2 The load should be derating to 70 in converter mode Fig 5 9 Warning When the warning occurs it illustrates that there are some abnormal problems during the operation of UPS Normally the problems are not fatal and the UPS continues working but they should be paid atten...

Page 37: ... Attention The UPS could only be turning on while connecting with the utility at the first time Attention Please switch off the connected loads first before turning on the UPS and switch on the loads one by one after the UPS is turned on Switch off all of the connected loads before turning off the UPS 5 3 1 Turning on UPS with utility 1 Check all the connection is correct 2 Power on the UPS the fa...

Page 38: ... mode If the utility power comes back the UPS will transfer to Line mode without output interruption of the UPS 5 3 3 Turning off UPS with utility 1 To turn off the inverter of UPS by pressing button continuously for more than 3 seconds and the buzzer will beep 3s The UPS will turn into Bypass mode at once 2 When completing the above action UPS output voltage is still present In order to cut off t...

Page 39: ...o fit the user own requirements optimize the function of UPS 5 4 1 The main menu In the default UPS status summary screen when pressing or 1s the detailed information about alarm the system status battery would be shown In the default UPS status summary screen when pressing 1s the display would enter main menu tree The main menu tree includes six branches UPS status menu event log menu measurement...

Page 40: ...37 Fig 5 14 Main menu tree ...

Page 41: ...4 5 4 3 The event log menu By pressing on the menu of Event log the display would enter the next event menu tree All the old event alarm and fault have been recorded here The information includes the illustration the event code and the operating time of UPS when the event happened By press or 1s all the event could be displayed one by one The max number of record is 50 when the number is larger th...

Page 42: ...ment the display would enter the next measurement menu tree A lot of detailed useful information could be checked here Ex the output voltage and frequency the output current the load capacity the input voltage and frequency etc By pressing 1s the display would return the last main menu tree ...

Page 43: ...ery test 2 Clear EPO status once EPO status is enabled the UPS output would be cut off To recover to normal status first EPO connector should be closed and enter this menu to clear EPO status then UPS would stop alarm and recover to Bypass model And UPS needs be turned on by manual operation 3 Reset Fault status when fault occurs UPS would keep in Fault mode and alarm To recover to normal status e...

Page 44: ...Bypass mode And the reason of fault should be checked and deleted before UPS is turned on again by manual operation 4 Restore factory settings all the settings would be recover to default factory settings It could only be done in Bypass mode Fig 5 17 Control menu tree ...

Page 45: ...r model type would be shown here By press 1s the display would return the last main menu tree Fig 5 18 Identification menu tree 5 4 7 The setting menu Please contact your local distributor for further information before using the settings Some settings would change the specification and some settings would enable or disable some functions The unsuitable option set by user may result in potential f...

Page 46: ...43 protecting function loss even directly damage the load battery or UPS The most of settings could only be done while UPS is in Bypass mode Fig 5 19 Setting menu tree ...

Page 47: ...44 Example set rated output voltage value Fig 5 22 Set rated output voltage value ...

Page 48: ...sage and ambient temperature Batteries used beyond expected service life will often have severely reduced runtimes Replace batteries at least every 5 years to keep units running at peak efficiency 6 2 Transporting the UPS NOTE The internal UPS batteries MUST be disconnected before transport CAUTION The following procedure should be performed or supervised by personnel knowledgeable about batteries...

Page 49: ...Batteries When the status summary screen displays the UPS fault icon with the Service Battery alarm and the audible alarm sounds continuously the batteries may need replacing Contact your service representative to order new batteries 6 4 Testing Batteries For a battery test please check The batteries must be fully charged The UPS must be in Normal mode with no active alarms The load must be higher...

Page 50: ...pected runtime The status screen displays Battery test running and the percentage of the test completed The results display on the UPS status screen as completing 6 5 Recycling the Used Battery or UPS Contact your local recycling or hazardous waste center for information on proper disposal of the used battery or UPS ...

Page 51: ...el 6K 10K Power Rating 6KVA 5 4KW 10KVA 9KW Frequency Hz 50 60 50 60 Voltage 120 276 VAC 120 276 VAC Input Current 32A max 55A max Voltage 180VDC 240VDC Battery Current 38A max 52A max Voltage 208VAC 220VAC 230VAC 240VAC 208VAC 220VAC 230VAC 240VAC Current 28A 46A Dimension WxDxH mm 438 x 698 x 129 438 x 704 x 215 5 Weight kg 46 kg 82 5Kg Table6 Electrical performance Input Model Voltage Frequency...

Page 52: ...0 2500 3000 3500 4000 4500 5000 Derating Power 100 95 91 86 82 78 74 70 67 Output Voltage Regulation Power Factor Frequency tolerance Distortion Overload capacity Current crest ratio 1 0 9 lag Synchronized 50 60Hz 10 in Line mode AC mode 0 1 of normal frequency in Battery mode THD 2 Full load Linear Load 5 for reference non linear load 102 130 load transfers to Bypass mode after 2 minutes 130 load...

Page 53: ...Alarm or Condition Possible cause Action ON Maintenance Bypass Alarm Code 72 UPS was manually commanded to switch to bypass and will remain in bypass until commanded out of bypass Check the maintain bypass switch status In Battery Mode Alarm Code 62 A utility failure has occurred and the UPS is in Battery mode The UPS is powering the equipment with battery power Prepare your equipment for shutdown...

Page 54: ...ode 11 Battery voltage is lower than the batteries disconnected level defined for this UPS This may be due to a blown fuse intermittent battery connection or battery cable being disconnected Verify that all batteries are properly connected If the condition persists contact your service representative Battery low Alarm Code 12 The UPS is in Battery mode and the battery is running low This warning i...

Page 55: ...cuit Alarm Code 31 Indicates that the UPS has detected abnormally low impedance placed on its output and considers it a short circuit Remove all the loads Turn off the UPS Check if UPS output and loads is short circuit Ensure short circuit is removed before turning on again Fan Failure Alarm Code 84 Indicates that the fan could not work normally Check fans of UPS Heatsink Over Temperature Alarm Co...

Page 56: ... representative Inv Over Voltage Alarm Code 32 Indicates that the UPS get invert over voltage fault The UPS transfers to Bypass mode if supporting the load Inv Under Volatge Alarm Code 33 Indicates that the UPS get inverter under voltage fault The UPS transfers to Bypass mode if supporting the load Inv Softstart Fail Alarm Code 34 Indicates that the inverter could not soft start successfully Conta...

Page 57: ...he UPS The software polls the UPS for detailed information on the status of the power environment If a power emergency occurs the software initiates the saving of all data and an orderly shutdown of the equipment The cable pins for the RS 232 communication port are identified in figure 26 and the pin functions are described in Table 3 Figure 28 RS 232 Communication Port DB 9 Connector Table 3 RS 2...

Page 58: ...king environments and with different types of devices The Online series has one available communication bay for the following connectivity cards Connect UPS MS Web SNMP Card has SNMP and HTTP capabilities as well as monitoring through a Web browser interface connects to a twisted pair Ethernet 10 100BaseT network In addition This series UPS has AS400 card an optional accessory for AS400 communicat...

Page 59: ... control any UPS on the same LAN no matter how far from the UPSs Installation procedure 1 Go to the website http www ups software download com winpower htm 2 Choose the operation system you need and follow the instruction described on the website to download the software 3 When downloading all required files from the internet enter the serial No 511C1 01220 0100 478DF2A to install the software Whe...

Page 60: ...interface provides an emergence power off function When the REPO function is enabled once the EPO port is pulled out the UPS would shut off the output and enter into EPO mode and the UPS would not respond anything command unless the port is plugged back ...

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