Minuteman Mirage 27", Parts And Instruction Manual

Page 1: ...Parts and Instruction Manual Mirage 27 Propane Burnisher ...

Page 2: ...____________________________ CITY ____________________________STATE _____________________ZIP ____________ PHONE __________________________ CONTACT ________________________________ MACHINE MODEL ___________________ SERIAL _______________________________ ENGINE MODEL _______________________ SERIAL _____________________________ OWNERS INFORMATION NAME ___________________________BUSINESS NAME ________...

Page 3: ...sta máquina antes de usarla Si su operador s no puede leer inglés por favor explíquele el manual completo antes de intentar operar esta máquina This Operator Manual has been prepared for the promotion of educational purposes only and Minuteman does not claim nor assume any responsibility for the operator s actions or safety To be completely aware of what local authorities may require contact the F...

Page 4: ...tional CLUTCH Optional PAD SPEED 1800rpm PROPANE CYLINDER 20lb 9 1kg Capacity 80 Safety Fill Vertical Vapor Cylinder SAFETY FUEL LOCKOFF Standard LOW OIL SHUTDOWN Standard HOUR METER Standard SOUND LEVEL 87 89 dBA PRODUCTIVITY RATE 33 000 sq ft hr WEIGHT 208lbs 95kg CERTIFICATIONS EPA CARB CE DIMENSIONS crated 54 L x 31 W X 47 H 138cm L x 79cm W x 120cm H WARRANTY Machine 1 yr Engine 3 yrs See eng...

Page 5: ...is machine before using it If you or your operator s cannot read English please have this manual explained fully before attempting to operate this machine DANGER Moving parts of this machine can cause serious injury and or damage Do not allow contact of clothing hair hands feet or other body parts with the rotating pad Keep other people away from the machine while it s in operation DANGER Injury t...

Page 6: ...terations or modifications not authorized by the manufacturer voids any and all warranties and liabilities WARNING To avoid injury or property damage do not leave the machine where it can be tampered with or started by persons untrained in its operation You must have training in the operation of this machine before using it DO NOT leave the machine running unattended WARNING Substantial damage to ...

Page 7: ...perator Safety Information IV Table of Contents VI How to Operate the Machine 1 Maintenance and Adjustments 3 Machine Troubleshooting 4 Propane Engine Introduction 5 Propane Safety Information 7 Refilling Storing Propane Cylinders 8 Engine Emissions and CO Safety 9 Maintenance Engine Operation 13 Engine Troubleshooting 15 Illustrated Parts Listing 16 ...

Page 8: ...e the Machine Preparing the Machine for Use Before using any type of powered equipment proper safety dictates you should visually inspect it 1 Adjust the Handle to a comfortable height 2 Bonnet Filter Make sure the bonnet air filter atop the engine is clean It should be cleaned nightly using soap and water and fully dried prior to use 3 Check the Engine Oil Level To get an accurate reading insert ...

Page 9: ...ting 5 Open counterclockwise the service valve on the propane cylinder about one and a half turns 6 Engage starter for a MAXIMUM of 5 to 6 seconds or until the engine fires Serious starter damage will result if this is exceeded and the warranty may not apply 7 Operate the engine at half throttle for approximately two minutes for proper warm up Then advance to full throttle for best results NOTE If...

Page 10: ...ne back on its rear bumper Do not tilt the machine on its nose as this is where the carburetor is located a Remove pad b Use a suitable wrench to secure the top of the shaft and spin off the pad driver c Remove old belt carefully and completely d Install new belt and adjust the pressure of the tensioner e Reinstall pad driver Routine Maintenance and Adjustments To be completed at 25 operating hour...

Page 11: ...lt in the floor Replace at once with a new part 3 Bearings in Front End Assembly are worn Tilt machine back on its rear bumper Grip Pad Driver and move up down and from side to side to check for slack in the bearings If slack exists Front End Assembly should be replaced 2 EXCESSIVE NOISE FROM UNDER MACHINE If this problem has developed after use of a new machine the first place to check is the ten...

Page 12: ...y could occur as well You must have training in the operation of this engine before using it If you or your operator operators cannot read English have this manual explained fully before attempting to operate this engine Keep other people away from the engine while it is in operation Injury to the operator or bystanders could occur if the engine is running Never attempt to make engine adjustments ...

Page 13: ...vibration If the symptoms still persist discontinue operation of the engine WARNING Overfilling the propane cylinder is the number one cause of problems with a propane engine This can cause the engine to run poorly or not at all In addition overfilling allows liquid propane to enter the fuel control system possibly ruining the lock off regulator assembly This voids the warranty on affected parts o...

Page 14: ... filling the cylinder and placing it into service Air in the cylinder will cause abnormally high pressure with the result that the pressure relief valve may open Air in the system is also likely to cause lean mixture making ignition difficult If a cylinder is suspected of being depressurized or open to the atmosphere for a period of time it must be re purged as if it were a new cylinder To purge a...

Page 15: ...exposure The methods to reduce the risk of CO poisoning All LPG Liquid Propane Gas powered engines including this engine produce Carbon Monoxide CO It is a FATAL POISON that is a colorless odorless tasteless and non irritating gas It is produced by incomplete combustion of carbonaceous material such as propane LPG Failure to provide for proper venting of CO produced during the operation of combust...

Page 16: ... oxygen carbon monoxide combines with hemoglobin to form carboxyhemoglobin Since CO and oxygen react with the same group in the hemoglobin molecule carboxyhemoglobin is incapable of carrying Oxygen The affinity of hemoglobin for CO is 200 to 240 times greater than for oxygen The extent of saturation of hemoglobin with CO depends on the concentration of the gas the quantity of inspired air and on t...

Page 17: ...short time stirring occurs as you walk or to say it another way your effective operating zone is large When activity is concentrated to a smaller area as in a stripping application the effective operating zone is small and stirring must be forced by the use of fans to increase the effective operating zone and reduce high concentrations of CO Air exchange rates air exchange is defined as the exhaus...

Page 18: ...e or cubic feet in a room So an empty building 100ft by 100ft with a 10ft ceiling would be 100 000 cubic ft in size Any material that is in the room and takes space would reduce the cubic feet Air exchange is defined as the exhausting of internal air to the external atmosphere The Graph above depicts the relationships of air exchange to time and CO ppm with cubic feet area and percent CO emissions...

Page 19: ...rs with 2 air changes per hour Assumes no additional CO exposure during 8 hour time period The Graph above depicts the relationships of air exchange to time and CO ppm with cubic feet area and percent CO emissions remaining constant 1 5 CO 500 000cf Hours of Operation 1 2 3 4 5 6 7 8 TWA OSHA Method 0 Change hr 17 51 103 171 257 380 479 616 1 2 Change hr 14 35 62 92 123 156 189 223 1 Change hr 11 ...

Page 20: ...he brass propane line fitting is COMPLETELY seated into the service valve STARTING THE ENGINE 1 Propane powered engines are designed to be started in the IDLE throttle position This creates the vacuum necessary to open the lock off valve inside the regulator Actuation of the throttle lever will keep the lock off valve from opening and the engine from getting propane so the engine will not start 2 ...

Page 21: ...pair or replacement of any device or element at design incorporated into any new engine for the purpose of emission control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the engine after such device or element of design has been removed or rendered inoperative by any person Among acts presumed to constitute tampering involve the parts systems listed ...

Page 22: ...ank Fuel Tank Empty Refill or Replace Tank No Fire at Spark Plug Replace Spark Plug Engine Oil Pressure Low Check and Fill Oil To Correct Level Oil Pressure Switch Faulty Check or Replace Oil Pressure Switch For Additional Causes See Engine Manual or Dealer Engine Runs with Loss of Power or Excessive Exhaust Fumes Restriction in Air Cleaner Service Air Cleaner Ignition System Misfire Check or Repl...

Page 23: ...Parts and Instruction Manual Mirage 27 Propane Burnisher Page 16 ...

Page 24: ...AIR FILTER FOAM PRE FILTER 1 18 K11061 7096 GASKET INSULATOR 2 19 W2804 EMISSIONS CONTROL 1 20 K11061 7018 CARBURETOR GASKET INTAKE FILTER 1 21 K16073 7007 INSULATOR CARBURETOR 1 22 K59071 7004 ADAPTER OIL DRAIN VALVE 1 23 K92004 7027 DOUBLE THREADED ROD M6 2 24 K92070 7004 SPARK PLUG 2 25 K99999 0384 ELEMENT AIR FILTER 1 26 K21163 0727 STARTER MOTOR 12V 1 27 W1325 NO 2 POLE OIL PRESSURE SWITCH 1 ...

Page 25: ...Parts and Instruction Manual Mirage 27 Propane Burnisher Page 18 ...

Page 26: ...557A 27 PREMIUM PAD DRIVER ASSY 1 3 1 W1550 LARGE RISER 1 3 2 W1557 GRIPPER SURFACE 27 IN 1 3 3 W1653 10 COUPLER 3 CENTER HOLE 1 3 4 W1652 1 COUPLER SPACER 6 3 5 W1508 CENTER LOCK II 1 3 6 W1016 FLANGE 5 00 DIAMETER 1 3 7 MC90262A011 COUNTERSUNK WASHER 10 SCREW 8 3 8 F31586 FLAT HEAD PHILLIPS 10 X 8 3 9 F41031 POP RIVET 3 16 DIAMETER 3 3 10 ON276 27 BURNISHING PAD 1 3 11 F24257 FHCS 5 16 18 X 1 HE...

Page 27: ...006 FLAT WASHER WIDE 5 16 12 7 18 F13107 HEX BOLT 3 8 16 X 1 5 7 19 F33622 LOCKWASHER HELICAL 3 8 5 7 20 F24225 FHCS 20 X 1 HEX SOCKET 8 7 21 F24256 FHCS 5 16 18 X 1 HEX SOCKET 8 7 22 F25469 SET SCREW HEX SOCKET 5 16 18 X 3 8 2 7 23 F37018 20 SELF LOCKING HEX JAM NUT 8 7 24 F37021 5 16 18 SELF LOCKING HEX JAM NUT 8 8 F0216763 C LOOP 1 9 F58969 6mm X 32mm PARALLEL KEY 1 10 F33006 FLAT WASHER WIDE 5...

Page 28: ...Parts and Instruction Manual Mirage 27 Propane Burnisher Page 21 ...

Page 29: ...Parts and Instruction Manual Mirage 27 Propane Burnisher Page 22 Notes ...

Page 30: ...plied A potential health hazard exists without original equipment replacement All warranted items become the sole property of Minuteman or its original manufacturer whichever the case may be Minuteman disclaims any implied warranty including the warranty of merchantability and the warranty of fitness for a particular purpose Minuteman assumes no responsibility for any special incidental or consequ...

Page 31: ...Exceptions Model Parts Labor Poly Travel Port A Scrub all models incl on board charger 1yr 6months 12yrs 90 days A3S Blower 1yr 1yr 0 0 Phenom Dual Motor Upright Vacuums 2yrs 2yrs 0 0 Explosion Proof Vacuum 1yr 1yr 0 0 Propane Burnisher 1yr 1yr 0 90 days E14BQP and E14115 scrubber 1yr 1yr 12yrs 90 days Travel 2 hours max Stand alone Battery Chargers One year Replacement Parts Ninety days Batteries...

Page 32: ...ufacturer of Sweepers and Scrubbers for Industrial Facilities Minuteman International Inc 14N845 U S Route 20 Pingree Grove Illinois 60140 Phone 800 323 9420 www Minutemanintl com Email tech minutemanintl com A Member of the Hako Group 988747 REV B 05 17 ...