Mitsubishi aj65sbt-rpg, User Manual

Page 1: ...y These precautions apply only to this equipment Refer to the CPU module User s Manual for a description of the PC system safety precautions These Safety Precautions classify the safety precautions into two categories DANGER and CAUTION DANGER CAUTION Procedures which may lead to a dangerous condition and cause death or serious injury if not carried out properly Procedures which may lead to a dang...

Page 2: ...function or trouble in the module Tighten the module securely using DIN rail or installation screws within the specified torque range Loose terminal screws may cause falling short circuit or erroneous operation If the terminal screws are too tight it may cause falling or short circuit due to damage of the screws WIRING PRECAUTIONS DANGER Perform installation and wiring after disconnecting the powe...

Page 3: ...d to the module When removing the cable connected to the terminal block first loosen the screws on the part that is connected to the terminal block Pulling the cable that is still connected to the module may cause malfunction or damage to the module or cable STARTUP AND MAINTENANCE PRECAUTIONS DANGER Do not touch terminals when the power is on It may cause an electric shock or malfunction Perform ...

Page 4: ... 2 5 Jan 2001 IB NA 0800089 C Correction Section 3 3 2 3 This manual confers no industrial property rights or any rights of any other kind nor dose it confer any patent licenses Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual 1999 MITSUBISHI ELECTRIC CORPORATION ...

Page 5: ... through CC Link dedicated cable 22 4 8 Check for state of connection Line test 23 5 TROUBLESHOOTING 24 6 EXTERNAL DIMENSIONS DIAGRAM 24 About the Manuals The following manuals are related to this product Referring to this list please request the necessary manuals Related manuals Manual Name Manual Number Model Code AJ61BT11 A1SJ61BT11 CC Link System Master Local Module User s Manual Detail versio...

Page 6: ...le modules enables the transmission distance to be increased up to 3 stages up to 2 stages when the AJ65SBT RPGs are used 1 Remote I O station Master station Repeater Remote station 1 The maximum transmission distance on the assumption that the transmission speed setting is 156kbps in a system only the AJ65SBT RPSs are used as repeaters 2 Though not shown here the other remote stations can be conn...

Page 7: ...as a sequencer CPU and can communicate with the master station and the other local stations Remote I O station Remote station processing only information in unit of bit AJ65BTB1 16D AJ65SBTB1 16D AJ65SBTB1 8 etc Remote device station Remote station processing only information in unit of bit and in unit of word AJ65BT 64AD AJ65BT 64DAV AJ65BT 64DAI etc Remote station Generic name of remote I O stat...

Page 8: ... 2nd stage Intelligent device station Remote device station Remote I O station Repeater AJ65SBT RPS RPG Repeater AJ65SBT RPS RPG Remote I O station Remote I O station 1 The transmission speed of each segment must be matched with that of the master station 2 Up to 3 stages of segments may be used Up to 2 stages when the AJ65SBT RPGs are used 1 What is a repeater This is the module for expanding the...

Page 9: ...stem Remote I O stations remote device stations local stations ready master stations intelligent device stations and repeaters of 64 modules max can be connected in one segment In the CC Link system where repeaters are used also the number of remote stations capable of being controlled by one master station is the same as in the other systems For details refer to the User s Manual of the applicabl...

Page 10: ... using only AJ65SBT RPSs Master station Remote station Transmission speed set to 156kbps Repeaters System using only AJ65SBT RPGs including two types used together Remote station Fiber optic cable Max 1000m 3278 69ft Segment 3rd stage Max 1200m 3934 43ft When QSI type fiber optic cables are used Segment Max 1200m 3934 43ft Segment 1st stage Max 1200m 3934 43ft Segment 2ndstage Max 1200m 3934 43ft ...

Page 11: ...egment 1st stage 2nd stage 3rd stage AJ65SBT RPT AJ65SBT RPT Only 2 repeaters 1 set d Combination pattern 4 Master station AJ65SBT RPG AJ65SBT RPG Segment 1st stage 2nd stage Remote station AJ65SBT RPS AJ65SBT RPS Up to 2 repeaters Only 2 repeaters 1 set e Combination pattern 5 Remote station Master station AJ65SBT RPI AJ65SBT RPI Segment 1st stage 2nd stage AJ65SBT RPS AJ65SBT RPS Only 2 repeater...

Page 12: ... resistance 10M or higher measured with a 500VDC insulation resistance tester Common specifications Weight kg 0 2 Transmission speed bps Selectable from among 156k 625k 2 5M 5M and 10M Max number of stages connected to configure segment stages 3 2 Max transmission distance of each segment Varies according to transmission speed Refer to the User s Manual of the applicable master module Max number o...

Page 13: ...on member Fiber optic core 2 8 Outer sheath Tension member Fiber optic core Outer sheath Shock absorber 2 8 Outer sheath Tension member Fiber optic core Outer sheath 2 8 Outer sheath Optical fiber Shock absorber Winding Tension member Intervening wire Core Outer sheath 2 8 2 8mm 0 11inch 6mm 0 24inch 6mm 0 24inch 11mm 0 43inch Cable diameter 50mm 1 97inch or more 60mm 2 36inch or more 60mm 2 36inc...

Page 14: ... 60mm 2 36inch or more 60mm 2 36inch or more 140mm 5 52inch or more 2 8mm 0 11inch dia 50mm 1 97inch or more 50mm 1 97inch or more 50mm 1 97inch or more 50mm 1 97inch or more Allowable bending radius When cable is laid 100mm 3 94inch or more 120mm 4 73inch or more 120mm 4 73inch or more 280mm 11 03inch or more Cable 147N 147N 147N 1568N 2 8mm 0 11inch dia 147N 147N 147N 147N Allowable tension Conn...

Page 15: ... Number of cores 1 core 1 core 1 to 4 pcs Applicable connector 1 core optical connector plug CA9103S Allowable bending radius 40mm 1 58inch or more 110mm 4 33inch or more Allowable tension 20kgf or less 30kgf or less Approx weight 8kg km 110kg km Purchase order type 1 AGS 2P M A AGS 2P M D Compression strength 10kgf cm Max cable length 2 1200m 3934 43ft 1 Enter the following values in of the purch...

Page 16: ...he fiber optic cable specifications Can cables with connectors at both ends be used for wiring Obtain cables Obtain cables with a connector at one end Make or arrange racks pits and conduits Obtain cables with connectors at both ends Cabling Check for cable breakage Check for cable breakage Completion NO YES 2 1 1 Connectors must be fitted to only one end at the worksite 2 Connectors must be fitte...

Page 17: ... Description Transmission speed The maximum transmission distance in each segment is the same as that in normal CC Link system system configured with one segment only The maximum transmission distance in each segment varies according to the transmission speed For details refer to the User s Manual of the applicable master module The length of the cables between repeater stations is treated in the ...

Page 18: ...r the AJ65SBT RPS RPG module only In order for you to understand the procedure of the entire CC Link system refer to the User s Manual of the applicable master module 4 2 Mounting and installation 4 2 1 Cautions on handling Cautions on handling the AJ65SBT RPS RPG module are described below DANGER Do not directly touch the module s conductive parts Doing so could cause malfunction or trouble in th...

Page 19: ...l to the class D class 3 or higher sequencer dedicated grounding conductor Otherwise there will be an electric shock or misoperation Terminal screws which are not to be used must be tightened always Otherwise there will be a danger of short circuit against the bare solderless terminals Perform correct wiring for the module according to the product s rated voltage and terminal arrangement Connectin...

Page 20: ...pecified below Do not over tighten these screws The screws and module case may be damaged Screw location Specified torque range N cm Module mounting screw M4 thread with finished circular flat washer 78 to 108 Terminal block screw M3 thread 59 to 88 Terminal block mounting screw M3 5 thread 68 to 98 2 When a DIN rail is used install it taking care with the following a Applicable DIN rail type conf...

Page 21: ...cy noise may occur between the systems When these systems are connected through CC Link communication cables a communication error may occur by the mixing of noise into the repeaters If the high frequency noise occurs between the systems connected through the cables of 10 m 32 79ft or shorter take the measure which uses CC Link cables of 10 m 32 79ft or longer between the systems Remote station Re...

Page 22: ...ch set value is faulty Flashes Switch set value was changed during operation Goes off Communication is normal SD1 Flashes Circuit is normal Goes off Circuit is faulty Goes on Data is being transmitted to CC Link side Goes off Data is not transmitted to CC Link side RD1 Flashes CC Link side circuit is normal Goes off Optical communication side circuit is faulty Goes on Data is being received from C...

Page 23: ...to OFF at the time of delivery State of switch Operating state ON Hardware test 3 Test switch OFF Normal operation 4 Terminal block Terminal block for connecting the power supply and CC Link dedicated cables 5 Optical interface Terminal block for connecting the CC Link dedicated cable on the side where the master station is not located 6 Hook for DIN rail Hook for installing the module on the DIN ...

Page 24: ... steps shown below Start Connect only the power supply cable to the terminal block Set the test switch to ON Hardware Test After checking the input power supply voltage turn on the power supply Shut off the power supply Completion Does PW light up Does TEST light up Does ERR go off YES YES YES Check that the power supply is normal and the power supply cable is connected correctly NO Check that the...

Page 25: ... power is turned from OFF to ON If the setting is changed with the module power ON perform the above operation again 2 Transmission speed setting switch This switch is used to set the transmission speed of the AJ65SBT RPS RPG module For detail of the setting see Section 4 3 POINT Set to the same state of setting as set in the master station The setting of the transmission speed setting switches is...

Page 26: ...iption Remarks Protective cover A6CVR 8 Cover for prevention of entry of foreign matter into terminal blocks sold in batches of 10 Optional To dismount and mount the protective cover on and from the AJ65SBT RPS RPG module follow the steps below 1 Mounting With the upper section of the protective cover hooked to the upper end section of the module press the lower section of the cover until you hear...

Page 27: ...edicated cable Important In each segment ensure to use the same type of CC Link dedicated cables If different types of cables are used normal data transmission will not be assured POINT Ensure to connect the terminating resistances to both end modules of each segment In addition connect them between DA and The terminating resistances are furnished with the module The terminating resistances vary a...

Page 28: ...ed is normal Perform the hardware test See Section 4 4 to check that the state of the AJ65SBT RPS RPG module is normal Check that the other stations are normal Check the combination of the maximum transmission distance setting of transmission speed and station to station cables Does ERR go off YES Check that the transmission speed is set correctly Check that the wiring is normal Check that there i...

Page 29: ...s not exist the AJ65SBT RPS RPG may be faulty Therefore make a line test again refer to Section 4 8 Master station Repeater Remote I O station Intelligent device station Remote device station Repeater Downstream side of AJ65SBT RPS RPG Perform a line test Remote I O station Intelligent device station Remote device station 6 EXTERNAL DIMENSIONS DIAGRAM The external dimensions diagram of the AJ65SBT...

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