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INSTRUCTION MANUAL

IS-0117JE

ISSUED 2001-05-24

REVISED 2006-12-01

REV. B

-Q -LX

L -4X.P$ <

STRAIGHT-ACTION (SHORT HANDLE TYPE)

HAND CRIMP TOOL

OPERATING MANUAL

GQ(

Molex Japan Co., Ltd.

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Summary of Contents for 5050731100

Page 1: ...INSTRUCTION MANUAL IS 0117JE ISSUED 2001 05 24 REVISED 2006 12 01 REV B Q LX L 4X P STRAIGHT ACTION SHORT HANDLE TYPE HAND CRIMP TOOL OPERATING MANUAL GQ Molex Japan Co Ltd ...

Page 2: ... Hand Crimp Tool Tool Number Rev Issued Description 0 2001 05 24 OO New creation release A 2005 01 13 5 OX P Changed the form into the bilingual version ECN JM50012 Prepared by Y Ishiwata Checked by T Yoshida B 2006 12 01 Work Manager Changed the format and new registered in Work Manager ECN JT2007 0053 Approved by A Horino ...

Page 3: ......

Page 4: ...ls in the hand crimp tool hereinafter referred to as the tool while you re operating the handle of a tool as injury my result 4X P 4X P N 4X P Beware of a handle when it is opened Releasing a ratchet may cause the handle to open abruptly resulting in injury P Only users who have received adequate training on usage and safety from their manager and have appropriate knowledge and skills must use the...

Page 5: ...midity environment Keep the tool in a place out of reach of children in order to prevent accidents Must not be carried out P 4XC X P P Don t use this tool in place of a hammer pliers or other tools Don t remodel the tool Parts damage may result in accident or injury P D P P Don t use this tool for unspecified terminals Don t crimp unspecified wires Both may cause tool damage P N 4X P P The ratchet...

Page 6: ...on the tool before attempting to operate this tool P Tool Specification P Tool name Q LX L 4X P Straight action short handle type Hand Crimp Tool External size and weight mm 220 width x 70 depth x 15 thickness mm Approx 400gf Management method OX 4 P Conductor crimp height and crimp strength Details are described to the crimp specification of a corresponding tool P Part names of tool O Grip 4X P H...

Page 7: ... P 6X X8P 4X P Close the handle lightly until the barrel 5 of a terminal 1 is held by the insulation punch 6 and anvil 7 See the figure on next page R 5QP 5QP D P At this time the point of a locator 8 is placed between the conductor barrel 9 and the insulation barrel 10 so that the terminal 1 does not come off See the figure on next page 4X P D P Note Don t tighten the handle excessively as doing ...

Page 8: ...tomatically opened by the return spring and the terminal is crimped 4X P D P Holding and pulling the wire 11 toward downward gently removes the crimped terminal N 4X P D P P Note Don t tighten the handle excessively after the ratchet is released as doing so may over crimp the terminal and cause the wire breakage and the tool damage 5QP Insulation barrel 5QP Conductor barrel X8P Anvil D P Direction...

Page 9: ...moves smoothly As needed P OX N C X After using the tool always apply machine oil or anti corrosive oil to the crimp section the link the ratchet and other moving parts As needed N 2 Ratchet adjustment screw Crimp section N Ratchet part Fixing nut OX Link ...

Page 10: ...onductor crimp height is not in accordance with the specification the tool has damaged or reached the end of its lifespan Please consult our service personnel P As this tool crimps wires of various sizes using one set teeth the insulation crimp height is for reference only OX 4 OX 4 C RF Note We recommend measuring the conductor crimp height by using the crimp height micrometer commercial item in ...

Page 11: ...Then apply the standard pullout force of 25mm minute to it and measure the value at the point where the wire is pulled out or fractured X P Remember that the insulation section should not be crimped D P Crack or Deform of Terminal D P Always check that the crimped terminal is not cracked or deformed Do not crimp the insulation section mm Pull out by the speed of 25mm minute 150 mm 20 mm X P Sample...

Page 12: ...tandard Check by trial crimping 2 Crimp strength of conductor crimp part D P The crimp strength of conductor crimp part of an applicable terminal should satisfy the standard Check by trial crimping 3 N Separation of ratchet P 4X P N When squeeze the handle of a tool firmly the ratchet should crick and separate Check by trial operation 4 D P Crack of terminal 4X P D P Neither wound nor the transfor...

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