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Tool Kit for 1.80mm (.070”) Wide VersaBlade™ Crimp Terminals 

Doc No: ATS-6381906HM  Release Date: 08-29-07 

UNCONTROLLED COPY

 

Page 1 of 9 

Revision: D 

Revision Date: 09-17-10 

INSULATION 

CRIMP 

SEE NOTE 

 

BRUSH 

STRIP 

LENGTH 

BELL MOUTH 

CRIMP HEIGHT 

BEND 

DOWN 

BEND UP 

ROLLING 

CONDUCTOR 

CRIMP 

TWISTING 

 

 

 

Application Tooling 

Specification Sheet

 

Tool Kit 

Order No. 63819-0670

 

Hand Crimp Tool 

Order No. 63819-0600

 

 

FEATURES 

 

%

 

A full cycle ratcheting hand tool ensures complete crimps 

%

 

Ergonomically designed soft handles 

%

 

Precisely designed crimping profiles with simple contact positioning 

%

 

Easy handling due to outstanding force ratio 

 

Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed 
into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool. 

 

Many different Tool kits can be used with a single Battery Powered Tool. 

 

This tool is IPC/WHMA-A-620 Class 2 and RoHS compliant. 

 

SCOPE 

Products: 1.80mm (.070”) Wide VersaBlade™ Wire –to-Wire Crimp Terminal, 14-18 AWG. 

 

Terminal Series No. 

Terminal Order No. 

Wire Size 

Insulation Diameter 

Maximum 

Strip Length 

Available in Reel form only 

AWG 

mm² 

mm 

in 

mm 

in 

35745 

35745-0210 

14-18  2.00-0.80 

.150 

3.80 

4.00-4.80  .157-.189 

35746 

35746-0210 

14-18  2.00-0.80 

.150 

3.80 

4.00-4.80  .157-.189 

35747 

35747-0210 

14-18  2.00-0.80 

.150 

3.80 

4.00-4.80  .157-.189 

35748 

35748-0210 

14-18  2.00-0.80 

.150 

3.80 

4.00-4.80  .157-.189 

The terminals above are reeled parts only.  Customer to cut off terminal from reel: 0.30mm (.012”) maximum. 

See Conditions on Page 2. 

 

DEFINITION OF TERMS 

 
 
 
 
 
 
 
 
 
 
 
The above terminal drawing is a generic terminal representation.  It is not an image of a terminal listed in the 
scope. 

TYPE 4C 

Summary of Contents for 63819-0600

Page 1: ...the 63816 0200 110 V or the 63816 0250 220 V Battery Powered Tool Many different Tool kits can be used with a single Battery Powered Tool This tool is IPC WHMA A 620 Class 2 and RoHS compliant SCOPE...

Page 2: ...35 1 45 053 057 2 50 098 97 8 22 0 X 35747 14 2 00 1 60 1 70 063 067 2 50 098 147 1 33 1 X 16 1 30 1 50 1 60 059 063 2 50 098 127 6 28 7 X 18 0 80 1 35 1 45 053 057 2 50 098 97 8 22 0 X 35748 14 2 00...

Page 3: ...below Anvils and Punches Installation 1 Insert the Anvils into the bottom slots of the nest Install the M4 x 10 long BHCS and tighten in place 2 Insert the Punches into the top slots of the nest Inst...

Page 4: ...cator in the closed crimp position See Figure 4 3 Press down on the wire stop on the locator as shown in Figure 4 Insert the proper terminal into the proper nest opening Make sure when choosing the ne...

Page 5: ...needs cleaning and lubrication for a maximum service life of trouble free crimping The use of light oil such as 30 weight automotive oil every 5 000 crimps or monthly will significantly enhance the to...

Page 6: ...of this tool should be avoided Certification Molex does not certify or re certify commercial grade hand tools but rather supplies the following guidelines for customers to re certify hand tools This t...

Page 7: ...Applications for the Tool Kit Hand Crimp Tool Battery Powered Tool Figure 8 Figure 9 WARNING NEVER operate service install tool kits or adjust the Power Crimp Head without proper instruction and witho...

Page 8: ...ion Date 09 17 10 RATCHET RELEASE SCREW Figure 10 M4 X 8mm LONG BHCS 2 1 3 M4 X 18mm LONG BHCS M4 X 10mm LONG BHCS 2 4 WITH TOOL KIT LOCATOR ONLY HAND TOOL PARTS LIST Item Number Order Number Descript...

Page 9: ...NTROLLED COPY Page 9 of 9 Revision D Revision Date 09 17 10 Figure 11 1 2 2 M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS 1 POWER HEAD PARTS LIST Item Order No Engineering No Description Qua...

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