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Hand Crimp Tool For Quick Disconnect, Female Terminals 

Doc No: ATS-638252800 

Release Date: 09-12-12 

UNCONTROLLED COPY

 

Page 1 of 7 

Revision: A 

Revision Date: 09-12-12 

INSULATION 

CRIMP 

BRUSH 

STRIP 

LENGTH 

TERMINAL 

STRIP 

CONDUCTOR 

CRIMP HEIGHT 

CUT-OFF 

TAB 

SEAM 

BELL MOUTH 

WIRE 

HAND CRIMP 

TOOL

 

 

 

Application Tooling 

Specification Sheet

 

Order No. 63825-2800 

 

FEATURES 

 

A full cycle ratcheting hand tool ensures complete crimps 

 

Ergonomic soft grip handles for comfortable crimping 

 

A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position 

 

Right and Left handed applications 

 

This tool is IPC/WHMA A-620 Class 2 compliant as indicated 

 

This tool is RoHS compliant, however RoHS compliant is not required 

 

SCOPE 

Products: Quick Disconnect, Female, for 0.5, 0.8mm² & 1.0mm² and 18-20 AWG wire,  
 

Terminal Series No. 

Terminal Order No. 

Wire Size 

Insulation Diameter 

Maximum

 

Strip Length 

mm² 

AWG 

mm 

In. 

mm 

In. 

94030 

94030-4020  94030-4021 

0.50-1.00  18 - 20 

2.60 

.102 

4.5 - 5.5  .177 -.217 

94030-4530  94030-4531 

 Customer to cut off terminal from reel. Cut tabs flush with terminal at both ends. 

 

DEFINITION OF TERMS 

 
 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
The above terminal drawing is a generic terminal representation.  It is not an image of a terminal listed in the 
scope. 

TYPE 4D 

Summary of Contents for 63825-2800

Page 1: ...top holds terminals in the proper crimping position Right and Left handed applications This tool is IPC WHMA A 620 Class 2 compliant as indicated This tool is RoHS compliant however RoHS compliant is not required SCOPE Products Quick Disconnect Female for 0 5 0 8mm 1 0mm and 18 20 AWG wire Terminal Series No Terminal Order No Wire Size Insulation Diameter Maximum Strip Length mm AWG mm In mm In 94...

Page 2: ... uses overlap form geometry in the insulation punch This produces an overlap insulation crimp A620 compliant While the insulation punch profile may appear lopsided this is a normal condition for this tool See figure to the right Some tools with multiple crimp pockets may not have the overlap profile on all pockets OPERATION CAUTION Install only Molex terminals listed above with this tool Do not cr...

Page 3: ...ocator based on the wire gauge or terminal type markings on the hand tooling See Figure 3 4 Release the locator button allowing the locator to return to the crimping position 5 Close the tool handle until the first ratchet position engages See Figure 4 6 Insert the properly stripped wire through the terminal and against the wire stop See Figure 5 7 Crimp the terminal by squeezing the tool handles ...

Page 4: ... Must exceed the Minimum pull force specifications listed Locator Replacement See the parts list on the last page of this document for the proper locator order number Follow the steps below to replace the locator 1 Open the crimp hand tool 2 Squeeze gently on the lower area shown in Figure 7A with your thumb and index finger The lower tabs of the locator should disengage from the hand tool 3 Lift ...

Page 5: ...s that could damage the tool 3 Make certain all pins pivot points and bearing surfaces are protected with a thin coat of high quality machine oil Do not oil excessively The tool was engineered for durability but like any other equipment it needs cleaning and lubrication for a maximum service life of trouble free crimping Light oil such as 30 weight automotive oil used at the oil points every 5 000...

Page 6: ...not be applicable to altered misused or damaged tools This tool is designed for hand use only Any clamping fixturing or use of handle extensions voids this warranty CAUTION Molex crimp specifications are valid only when used with Molex terminals and tooling CAUTIONS 1 Manually powered hand tools are intended for low volume or field repair This tool is NOT intended for production use Repetitive use...

Page 7: ...12 12 UNCONTROLLED COPY Page 7 of 7 Revision A Revision Date 09 12 12 2 Figure 13 1 3 PARTS LIST Item Number Order Number Description Quantity REF 63825 2800 Hand Crimp Tool Figure 13 1 63825 2875 Locator Assembly 1 2 63810 0104 Spring Return 1 3 63810 0105 Spring Ratchet 1 http www molex com ...

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