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2.50mm Pitch Floating Wire-to-Board Plug Crimp Terminal 

Doc No: ATS-638255000 

Release Date: 04-11-13 

UNCONTROLLED COPY

 

Page 1 of 7 

Revision: A 

Revision Date: 04-11-13 

INSULATION CRIMP HEIGHT 

BRUSH 

STRIP LENGTH 

BELL MOUTH 

CONDUCTOR CRIMP HEIGHT 

BEND DOWN 

BEND UP 

ROLLING 

TWISTING 

SEAM 

CUT-OFF TAB 

HAND CRIMP 

TOOL

 

 

 

Application Tooling 

Specification Sheet

 

Order No. 63825-5000 

 

FEATURES 

 

A full cycle ratcheting hand tool ensures complete crimps 

 

Ergonomic soft grip handles for comfortable crimping 

 

A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position 

 

Right and Left handed applications 

 

This tool is IPC/WHMA A-620 Class 2 compliant as indicated. 

 

This tool is RoHS compliant, however RoHS compliant is not required 

 

SCOPE 

Products: 2.50mm Pitch Floating Wire-to-Board Plug Crimp Terminal, 22-24 AWG. 
 

Terminal Series No. 

Terminal Order No. 

Wire Size 

Insulation Diameter

 

Strip Length 

Loose Piece 

Reel 

AWG 

mm² 

mm 

In. 

mm 

In. 

503371 

---- 

503371-0000  22-24  .178-0.34  1.15-1.70 

.045-.067  2.40-2.80  .094-.110 

Customer to cut off terminal from reel: 0.20mm (.008”) maximum Cut-off Tab. 

See Conditions on page 2.

 

 

DEFINITION OF TERMS 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

TYPE 4D 

Summary of Contents for 63825-5000

Page 1: ...mfortable crimping A precision user friendly terminal locator wire stop holds terminals in the proper crimping position Right and Left handed applications This tool is IPC WHMA A 620 Class 2 compliant as indicated This tool is RoHS compliant however RoHS compliant is not required SCOPE Products 2 50mm Pitch Floating Wire to Board Plug Crimp Terminal 22 24 AWG Terminal Series No Terminal Order No W...

Page 2: ...e recommended Profile 22 1 40 1 65mm 055 065 inch Profile 24 1 30 1 60mm 051 063 inch Terminal Series No Wire Size Insulation Crimp Pull Force Minimum Height Ref Width Ref 503371 AWG mm2 mm In mm In N Lb 22 0 31 0 34 2 20 087 1 70 1 90 067 075 34 3 7 71 24 0 178 0 22 2 07 081 1 70 1 90 067 075 24 5 5 51 Tool Qualification Notes 1 Pull Force should be measured with no influence from the insulation ...

Page 3: ... the locator attached push the locator button on the back of the hand tool to bring the locator forward through the tooling See Figure 2 3 While holding the locator button in load the terminal into the proper nest opening in the locator based on the wire gauge or terminal type markings on the hand tooling See Figure 3 4 Release the locator button allowing the locator to return to the crimping posi...

Page 4: ... locator should disengage from the hand tool 3 Lift and pull away from the hand tool The top locator hooks should slip out of the top slots easily See Figure 7A 4 To reinstall the new locator make sure the hand tool is in the open position 5 Press the red insert down as far as it will go as shown in Figure 7B 6 Holding onto the lower part of the locator with your thumb and index finger insert the ...

Page 5: ...ubrication for a maximum service life of trouble free crimping Light oil such as 30 weight automotive oil used at the oil points every 5 000 crimps or 3 months will significantly enhance the tool life 4 Wipe excess oil from hand tool particularly from crimping area Oil transferred from the crimping area onto certain terminations may affect the electrical characteristics of an application 5 When to...

Page 6: ...y clamping fixturing or use of handle extensions voids this warranty CAUTION Molex crimp specifications are valid only when used with Molex terminals and tooling CAUTIONS 1 Manually powered hand tools are intended for low volume or field repair This tool is NOT intended for production use Repetitive use of this tool should be avoided 2 Insulated rubber handles are not protection against electrical...

Page 7: ...PY Page 7 of 7 Revision A Revision Date 04 11 13 RATCHET RELEASE LEVER 2 Figure 13 1 3 PARTS LIST Item Number Order Number Description Quantity REF 63825 5000 Hand Crimp Tool Figure 13 1 63825 5075 Locator Assembly 1 2 63810 0104 Spring Return 1 3 63810 0105 Spring Ratchet 1 Visit our Web site at http www molex com ...

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