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Hand Tool for Appli-Mate RAST2.5, RAST Signal, and R-Power Connectors 

Doc No: ATS-6382729HM 

Release Date: 05-15-14 

UNCONTROLLED COPY

 

Page 1 of 11 

Revision: B 

Revision Date: 07-15-16 

 

 

 

Application Tooling 

Specification Sheet

 

Modular Crimp Head 

Order No. 63827-2970

 

Hand Crimp Tool 

Order No. 63827-2900

 

 

FEATURES

 

 

A full cycle ratcheting hand tool ensures complete crimps 

 

Ergonomically designed soft handles 

 

Wire gripping comb holds wires in place before termination 

 

Easy handling due to outstanding force ratio 

 

Modular Crimp Head is removable and can be used in the Air Powered Tool Order No.63816-0100, 
accompanied by Air Powered Crimp Adapter (Order No. 63816-0700) 

 

Modular Crimp Head can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-
0250 (220 V), accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600) 

 

SCOPE 

Products: Appli-Mate RAST2.5, RAST Signal, and R-Power connectors. 

Connector Series  Connector Order No. 

Wire Size  Insulation Diameter 

mm² 

mm 

In. 

RAST2.5 

See table below 

0.22 – 0.38  1.60 max  0.063 max 

RAST Signal 

See table below 

0.22 – 0.38  1.60 max  0.063 max 

R-Power 

See table below 

0.38 – 0.50  2.20 max  0.087 max 

Customer to cut off connector from molded chain 

Contact Molex about approved AWG wires for these products 

 

Connector Series 

Assembly Order Number 

RAST2.5 

90871 

90871-0001  90871-0002  90871-0013  90871-0014  90871-0015  90871-0016  90871-0017  90871-0018 
90871-0019  90871-0020  90871-0021  90871-0022  90871-0024  90871-0034  90871-0041  90871-0042 
90871-0044  90871-0251  90871-0252  90871-0253  90871-0501  90871-0502  90871-0503  90871-0504 
90871-0505  90871-0506  90871-0507  90871-0508  90871-0509  90871-0530  90871-0538  90871-0539 
90871-0540  90871-0541  90871-0542  90871-0751  90871-0752  90871-0677  90871-0678  90871-0679 
90871-0755  90871-1001  90871-1002  90871-1003  90871-1004  90871-1005  90871-1006  90871-1007 
90871-1008  90871-1009  90871-1251  90871-1501  90871-1502  90871-1503  90871-1504  90871-1505 
90871-1506  90871-1507  90871-1508  90871-1509  90871-1510  90871-1511  90871-1512  90871-1513 
90871-1514  90871-1515  90871-1516  90871-1517  90871-1518  90871-1519  90871-1520  90871-1521 
90871-1522  90871-1523  90871-1524  90871-1525  90871-1526  90871-1527  90871-1528  90871-1529 
90871-1751  90871-1752  90871-1753  90871-2001  90871-2002  90871-2004  90871-2005  90871-2006 
90871-2007  90871-2008  90871-2009  90871-2251  90871-2253  90871-2501  90871-2502  90871-2503 
90871-2504  90871-2505  90871-2506  90871-2507  90871-2508  90871-2509  90871-2751  90871-2752 
90871-2753  90871-3001  90871-3002  90871-3003  90871-3004  90871-3251  90871-3256  90871-3501 
90871-3502  90871-3503  90871-3751  90871-3752  90871-3753  90871-4001  90871-4002  90871-4251 
90871-4501  90871-4751  90871-5001  90871-5002  90871-5003  90871-5004  90871-5005  90871-5501 
90871-5751  90871-6001  90871-6002  90871-6251  90871-6501  90871-7001  90871-7501  90871-8001 
90871-8501  90871-8751 

 

 

 

 

 

 

RAST2.5 

90872-0002  90872-0003  90872-0004  90872-0005  90872-0006  90872-0007  90872-0008  90872-0009 

90872 

90872-0010  90872-0011  90872-0012  90872-0013  90872-0014  90872-0015  90872-0016  90872-0017 

TYPE 4A 

Summary of Contents for 63827-2900

Page 1: ...0871 0021 90871 0022 90871 0024 90871 0034 90871 0041 90871 0042 90871 0044 90871 0251 90871 0252 90871 0253 90871 0501 90871 0502 90871 0503 90871 0504 90871 0505 90871 0506 90871 0507 90871 0508 90871 0509 90871 0530 90871 0538 90871 0539 90871 0540 90871 0541 90871 0542 90871 0751 90871 0752 90871 0677 90871 0678 90871 0679 90871 0755 90871 1001 90871 1002 90871 1003 90871 1004 90871 1005 90871...

Page 2: ...1716 1506 91716 1507 91716 1509 91716 1510 91716 1511 91716 1512 91716 1513 91716 1514 91716 1515 91716 1516 91716 1517 91716 1518 91716 1519 91716 1520 91716 1521 91716 1522 91716 1523 91716 1524 91716 1525 91716 1526 91716 1527 91716 1528 91716 1529 91716 1531 91716 1532 91716 1534 91716 1535 91716 1536 91716 1537 91716 2001 91716 2002 91716 2004 91716 2005 91716 2006 91716 2007 91716 2008 91716...

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Page 5: ...80 1016 93280 1017 93280 1025 93280 1501 93280 1502 93280 1503 93280 1504 93280 1505 93280 1506 93280 1507 93280 1508 93280 2001 93280 2002 93280 2003 93280 2004 93280 2005 93280 2006 93280 2007 93280 2008 93280 2009 93280 2010 93280 2011 93280 2501 93280 2502 93280 2503 93280 3001 93280 3002 93280 3003 93280 3004 93280 3005 93280 3006 93280 3501 93280 3502 93280 3503 93280 3504 93280 4001 93280 5...

Page 6: ...3003 93339 3004 93339 3005 93339 3006 93339 4001 93339 4002 93339 4003 93339 4004 93339 4005 93339 4006 93339 4007 93339 4008 93339 4009 93339 4010 93339 4011 93339 4012 93339 5001 93339 5002 RAST2 5 93366 93366 0001 93366 0003 93366 0004 93366 0005 93366 0006 93366 0007 93366 0008 93366 0009 93366 0010 93366 0251 93366 0252 93366 0253 93366 0254 93366 0255 93366 0256 93366 0257 93366 0258 93366 0...

Page 7: ... the connectors and wire gauges specified on this sheet 2 This tool is not adjustable for termination height Variations in tools connectors wire stranding and insulation types may affect termination height 3 Molex does not repair hand tools see warranty above The replacement parts listed are the only parts available for repair If the handles or crimp tooling is damaged or worn a new tool must be p...

Page 8: ...release the handles and the hand tool will spring open 2 With the hand tool in the open position load the connector in the tool The tool nest is polarized to accept the connector in only one orientation tabs facing outward See Figure 3 3 Push the connector all the way to the left until it stops There is a holding clip in the tool to prevent the connector from falling out 4 Place the wire into the ...

Page 9: ...acteristics 5 When tool is not in use keep the handles closed to prevent objects from becoming lodged in the nest and store the tool in a clean dry area Miscrimps or Jams Should this tool ever become stuck or jammed in a partially closed position Do Not force the handles open or closed The tool will open easily by lifting the ratchet release lever See Figure 8 Warranty This tool is for electrical ...

Page 10: ...cause severe injury CAUTION Wear safety glasses when operating or servicing this tool The chart below shows all applications for this Modular Crimp Head Modular Crimp Head Order No Tool Order no Tool Description Adapter Order No Adapter Description Figure No 63827 2970 63816 0000 Hand Crimp Frame Short N A N A 5 63816 0050 Hand Crimp Frame Long N A N A 5 63816 0200 Battery Power Tool 110 V 63816 0...

Page 11: ...2 1 5 Figure 8 3 4 2 PARTS LIST Item Order Number Description Quantity 1 63827 2970 Modular Crimp Head 1 2 63816 0050 Hand Crimp Frame Long 1 3 63816 0001 Locking Pin 2 4 63600 0520 Tool Head Spring 2 5 63600 0525 Handle Spring 1 Application Tooling Support 2200 Wellington Court Lisle IL 60532 USA Phone 1 402 458 TOOL 8665 E mail applicationtooling molex com Visit our Website at www molex com appl...

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