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Hand Crimp Tool for Nano-Fit™ Crimp Terminals 

Doc No: ATS-6382760HM 

Release Date: 10-17-14 

UNCONTROLLED COPY

 

Page 1 of 7 

Revision: A 

Revision Date: 10-22-14 

CONDUCTOR 

BRUSH 

STRIP LENGTH 

SEAM 

CONDUCTOR 

CRIMP HEIGHT 

CUT-OFF 

TAB 

BELL MOUTH 

BEND UP 

TWISTING 

ROLLING 

BEND 

DOWN 

WIRE 

INSULATION CRIMP 

 

 

 

Application Tooling 

Specification Sheet

 

Modular Crimp Head 

Order No. 63827-6070

 

Hand Crimp Tool 

Order No. 63827-6000

 

 

FEATURES

 

 

A full cycle ratcheting hand tool ensures complete crimps 

 

Ergonomically designed soft handles 

 

Precisely designed crimping profiles with simple contact positioning 

 

Easy handling due to outstanding force ratio 

 

A-620 Class 2 compliant as indicated and RoHS compliant 

 

Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100, 
accompanied by Air Powered Crimp Adapter (Order No. 63816-0700) 

 

Can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-0250 (220 V), 

accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600) 

 

SCOPE 

Products: Nano-Fit™ Receptacle Terminals, 24AWG and 26 AWG, UL1061 and UL1007 Insulations. 

 

Terminal 

Series No. 

Terminal 

Order No. 

Wire Size 

Insulation Diameter 

Strip 

Length 

IPC/WHMA-A620 (1) 

Terminal (2) 

AWG  mm² 

mm 

In. 

mm 

In. 

mm 

In. 

105300 

105300-1100  105300-1200 

24-26 

1.10-1.40  0.043-0.055  0.99-1.40  0.039-0.055  2.5-3.5  0.098-0.138 

105300-1300 

 

(1)

 

To achieve optimum IPC-A620 Class 2 insulation crimps, use this insulation OD. 

(2)

 

Overall insulation OD specification for terminal. 

 

DEFINITION OF TERMS 

 
 

 
 
 
 

 
 
 
 

 
 
 

TYPE 4A 

Summary of Contents for 63827-6070

Page 1: ...liant as indicated and RoHS compliant Modular Crimp Head is removable and can be use in the Air Powered Tool Order No 63816 0100 accompanied by Air Powered Crimp Adapter Order No 63816 0700 Can also be used in the Battery Powered Tool Order No 63816 0200 110 V or 63816 0250 220 V accompanied by Battery Powered Crimp Adapter Order No 63816 0600 SCOPE Products Nano Fit Receptacle Terminals 24AWG and...

Page 2: ...D UL1007 1 20mm 1 30mm 0 047in 0 051in Tool Qualification Notes 1 Pull Force should be measured with no influence from the insulation crimp 2 The above specifications are guidelines to an optimum crimp Notes 1 This tool should only be used for the terminals and wire gauges specified on this sheet 2 This tool is not adjustable for crimp height Variations in tools terminals wire stranding and insula...

Page 3: ...osed 4 Bring down the wire stop blade Make sure the wire stop blade is fully seated on the terminal behind the conductor grip section 5 Slide the pre stripped wire into the terminal make sure to aim the wire brush towards the tip point on the wire stop blade See Figure 2 Align the wire so that it is parallel and sitting into the terminal Maintain a light and constant pressure on the wire that is s...

Page 4: ...e made aware of and responsible for the following maintenance steps 1 Remove dust moisture and other contaminants with a clean brush or soft lint free cloth 2 Do not use any abrasive materials that could damage the tool 3 Make certain all pins pivot points and bearing surfaces are protected with a thin coat of high quality machine oil Do not oil excessively The tool was engineered for durability b...

Page 5: ...pair This tool is NOT intended for production use Repetitive use of this tool should be avoided 2 Insulated rubber handles are not protection against electrical shock 3 Wear eye protection at all times 4 Use only the Molex terminals specified for crimping with this tool CAUTION Molex crimp specifications are valid only when used with Molex terminals and tooling Applications for the Modular Crimp H...

Page 6: ...ular Crimp Head Order No Tool Order no Tool Description Adapter Order No Adapter Description Figure No 63827 6070 63816 0000 Hand Crimp Frame Short N A N A 7 63816 0050 Hand Crimp Frame Long N A N A 7 63816 0200 Battery Power Tool 110 V 63816 0600 Battery Power Crimp Adapter 8 63816 0250 Battery Power Tool 220 V 63816 0600 Battery Power Crimp Adapter 8 63816 0100 Air Power Tool 63816 0700 Air Powe...

Page 7: ...EVER HANDLE SPRING CRIMPING SPRING 2 LOCATOR 2 1 4 Figure 10 M4 X 12mm LONG BHCS 3 5 6 M4 LOCKNUT PARTS LIST Item Order Number Description Quantity 1 63827 6070 Modular Crimp Head 1 2 63816 0000 Hand Crimp Frame Short 1 3 63827 6075 Locator 1 4 63816 0001 Locking Pin 2 5 63600 0525 Handle Spring 1 6 63600 0520 Crimping Spring 2 Visit our Web site at http www molex com ...

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