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RHT 64001-2800 Hand Crimp Tool 

Doc No. ATS-640012800 

Release Date: 05-30-03 

UNCONTROLLED 

COPY

 

Page 1 of 7 

Revision: E 

Revision Date: 12-06-06 

 

Hand Crimp Tool 

Operating Instruction Sheet 

And Specifications 

Part No. 64001-2800 

(Replaces 19803-1020) 

 

FEATURES 

 

 

A full cycle ratcheting hand tool ensures complete crimps 

 

Long handles for comfortable crimping with reduced crimping force 

 

A precision user-friendly terminal locator wire stop holds terminals in the proper crimping 
position 

 

Insulation crimp adjustment allows a precise insulation crimp.  To meet or exceed the 
requirements of UL, CSA and Military Class II 

 

Single color-coded crimp pocket eliminates the possibility of using the wrong pocket 

 

SCOPE 

 
Products: AviKrimp

 Fully Insulated and-Insulated Quick Disconnect Flags 10-12 AWG. 

 

Testing 

Mechanical 

The tensile test, or pull test, is a means of evaluating the mechanical properties of the 
crimped connections.  The following charts show the UL specifications for various wire 
sizes.  The tensile strength is shown in pounds and indicates the minimum acceptable 
force to break or separate the terminal from the conductor. 

 

Wire Size  (AWG)  *UL - 310 

12 

70 

10 

80 

 

*UL - 310 

– Quick Disconnects, Flags and Couplers 

 
The following is a partial list of the product part numbers and their specifications that this 
tool is designed to run.  We will be adding to this list and an up to date copy is available 
on www.molex.com 
 

Wire Size: 10 

– 12 AWG 5.00 – 3.00mm² 

Terminal No.  Terminal Eng No. (REF) 

Wire Strip Length  Insulation Diameter Max. 

In. 

mm 

In. 

mm 

19006-0019 

C-5211 

.344 

8.73 

.245 

6.22 

19007-0040 

C-2211 

.344 

8.73 

.260 

6.60 

19007-0082 

C-2211V 

.344 

8.73 

.260 

6.60 

 

Summary of Contents for 64001-2800

Page 1: ...rimp Fully Insulated and Insulated Quick Disconnect Flags 10 12 AWG Testing Mechanical The tensile test or pull test is a means of evaluating the mechanical properties of the crimped connections The following charts show the UL specifications for various wire sizes The tensile strength is shown in pounds and indicates the minimum acceptable force to break or separate the terminal from the conducto...

Page 2: ...shown in Figure 2 3 Insert the properly stripped wire into the terminal barrel See Figure 2 and 3 The wire ends should butt against the inside of the connector Cycle the tool Note The tamper proof ratchet action will not release the tool until it has been fully closed 4 Remove the crimped terminal Inspect for proper crimp location and check for insulation closure 5 If the insulation part of the cr...

Page 3: ...keep the handles closed to prevent objects from becoming lodged in the crimping dies and store the tool in a clean dry area Miscrimps or Jams 1 Should this tool ever become stuck or jammed in a partially closed position Do Not force the handles open or closed The tool will open easily by lifting the ratchet release lever See Figure 5 How to Adjust Tool Preload See Figure 5 Over the life of the too...

Page 4: ...l Doc No ATS 640012800 Release Date 05 30 03 UNCONTROLLED COPY Page 4 of 7 Revision E Revision Date 12 06 06 5 Replace the plastic cover washer and screw 6 Check the crimp specifications after tool handle preload force is adjusted ...

Page 5: ...12 5 00 3 00 115 112 118 o Warranty This tool is for electrical terminal crimping purposes only This tool is made of the best quality materials All vital components are long life tested All tools are warranted to be free of manufacturing defects for a period of 30 days Should such a defect occur we will repair or exchange the tool free of charge This repair or exchange will not be applicable to al...

Page 6: ...ctor Punch 1 6 64001 2802 Conductor Anvil 1 7 64001 2804 Insulation Punch 1 8 64001 2803 Insulation Anvil 1 9 N A 4 mm Diameter by 5 0mm Long Roll Pins 2 10 N A 10 32 by 5 16 Long Cup Pt Set Screw 1 The following purchased parts are available from an Industrial supply company such as MSC 1 800 645 7270 Figure 6 M4 X 25LG PAN HEAD SCREW FOR SPRING ACCESS SWING OPEN COVER 6 SCREW AND PLASTIC COVER F...

Page 7: ... nest is the F Crimp style Range Conductor Nest 1 ____________ Actual ______________ Technician ______________ Date of Calibration ______________ Calibration should be done every 5 000 cycles or 3 months Tools should be lubricated during this operation ericas Headquarters Illinois 60532 U S A 0 78MOLEX rinfo molex com Far East North Headquarters Yamato Kanagawa Japan 81 462 65 2324 feninfo molex c...

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