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CR5904 Hand Crimp Tool for “SPOX” .156 Cent. 

Doc No.  11-01-0193 

Release Date: 04-13-93 

UNCONTROLLED COPY

 

Page 1 of 4 

Revision: E 

Revision Date: 07-28-04 

 

INSULATION 

CRIMP 

BRUSH 

STRIP 

LEN

BELL MOUTH 

CRIMP HEIG

BEND 

DOWN 

BEND UP 

ROLLING 

CONDUCTOR 

CRIMP 

TWISTING 

 

HAND CRIMP TOOL

 

Operating Instruction and 

Specification Sheet 

Order No. 11-01-0193 (CR5904) 

 

FEATURES 

Œ 

Small handle spread which make this style tool ideally suited for end users 

Œ 

Ratchet with safety release that ensures consistent performance 

Œ 

A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position 

 

SCOPE 

Wire Size 

Insulation Diameter 

Strip Length 

Terminal 

Series No. 

AWG 

mm² mm In. mm In. 

5194  18 

24 0.80-0.20 1.30-3.00 .051-.118 3.00-3.50 .118-.138 

 

DEFINITION OF TERMS 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

The above terminal drawing is a generic terminal representation.  It is not an image of a terminal listed in the scope. 

 

CONDITIONS: 

 
After crimping, the conductor profiles should measure the following (see notes on page 3). 

 

Punch Width (Ref) 

Wire Size 

Cond. Crimp 

Height (Ref) 

Cond. Ins. 

Pull Force Min.  Profile 

Terminal 

Series No. 

AWG mm

2

  mm 

In.  mm In. mm In.  N  Lb. A B 

5194 

18  0.80 1.16-1.26 .046-.050 1.70 .067 2.80 .110  89.0  20.00 X   

5194 

20  0.50 0.99-1.09 .039-.043 1.70 .067 2.80 .110  57.8  13.00   X 

5194 

22  0.35 0.98-1.08 .039-.043 1.70 .067 2.80 .110  40.0  9.00    X 

5194 

24  0.20 0.95-1.05 .037-.041 1.70 .067 2.80 .110  28.5  6.40    X 

Summary of Contents for CR5904

Page 1: ...imping position SCOPE Wire Size Insulation Diameter Strip Length Terminal Series No AWG mm mm In mm In 5194 18 24 0 80 0 20 1 30 3 00 051 118 3 00 3 50 118 138 DEFINITION OF TERMS The above terminal drawing is a generic terminal representation It is not an image of a terminal listed in the scope CONDITIONS After crimping the conductor profiles should measure the following see notes on page 3 Punch...

Page 2: ...he tool until the ratchet releases See Figure 4 5 Lift the locator blade or wire stop up 6 Carefully remove the crimped terminal Maintenance It is recommended that each operator of the tool be made aware of and responsible for the following maintenance steps 1 Remove dust moisture and other contaminants with a clean brush or soft lint free cloth 2 Do not use any abrasive materials that could damag...

Page 3: ...he tool free of charge This will not be applicable to altered misused or damaged tools This tool is designed for hand use only Any clamping fixturing or use of handle extensions voids this warranty Hand held crimping tools are intended for low volume prototyping or repair requirements only Notes 1 This tool should only be used for the terminals and wire gauges specified on this sheet 2 This tool i...

Page 4: ...n Quantity 1 11 11 0339 Locator Assembly 1 2 11 11 0324 Spring Main 1 3 11 11 0320 Spring Ratchet 1 Not all tools are equipped with a locator or locator blade Molex Application Tooling Group 1150 E Diehl Road Naperville IL 60563 Tel 630 969 4550 Fax 630 505 0049 Visit our Web site at http www molex com M4 NUT RATCHET RELEASE LEVER ADJUSTMENT RING LOCATOR BLADE 2 Figure 4 1 M4 X 18LG BHCS 3 ...

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