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Modular Crimp Head for HCS-125 Pin and Socket Crimp Terminal 

Doc No: ATS-638111170 

Release Date: 03-25-10 

UNCONTROLLED COPY

 

Page 1 of 5 

Revision: A 

Revision Date: 03-25-10 

 

TERMINAL 

      LOCATION 

INSULATION 

CRIMP 

BRUSH 

STRIP 

LENGTH 

BELL MOUTH 

CRI 
CRIMP 

BEND 

DOWN 

BEND UP 

ROLLING 

CONDUCTOR 

CRIMP 

TWISTING 

CUT-OFF 

TAB 

SEAM 

C/L 

C/L 

 

Modular Crimp Head 

Specification Sheet 

Order No. 63811-1170 

 
 

FEATURES 

 

 

Quick change Modular Crimp Head is easily installed into Power Crimp Adapter 

 

Crimp head is interchangeable with the Air or Battery Power Actuators 

 

Also installed into Hand Crimp Frames without the adapters 

 

A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position 

 

Air or battery powered crimp tools help reduce fatigue and discomfort from repetitive manual crimping 

 

SCOPE 

Products: 3.18mm (.125") Diameter HCS-125 Pin and Socket Crimp Terminals, 10-14 AWG. 
 

Terminal Order No. 

Wire Size 

Insulation Diameter 

Strip Length 

Terminal 

Series No.  Loose Piece 

Reel 

AWG 

mm² 

mm 

In. 

mm 

In. 

1900 

18-12-2602 

18-12-2601  10-14  5.25-2.00  3.56-4.57  .140-.180  4.06-5.59  .160-.220 

1901 

18-12-1602 

18-12-1601  10-14  5.25-2.00  3.56-4.57  .140-.180  4.06-5.59  .160-.220 

42546 

 

18-12-1607  10-14  5.25-2.00  3.56-4.57  .140-.180  4.06-5.59  .160-.220 

42547 

18-12-1604 

18-12-1603  10-14  5.25-2.00  3.56-4.57  .140-.180  4.06-5.59  .160-.220 

● 

Follow the Cut-Off Tab specifications on Applicator specification sheets. 

These Terminals cannot be removed from the reel by manual cutting. 
An applicator must be used or the terminals will not function properly. 

 

DEFINITION OF TERMS 

 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

Terminal is to be centrally located between the two (2) cut-off tab edges by one half of the total cut-off tab 
tolerance. 

 

 

This illustration is a generic terminal representation and not an exact image of any terminal listed in the scope. 

Summary of Contents for HCS-125 Series

Page 1: ...nual crimping SCOPE Products 3 18mm 125 Diameter HCS 125 Pin and Socket Crimp Terminals 10 14 AWG Terminal Order No Wire Size Insulation Diameter Strip Length Terminal Series No Loose Piece Reel AWG mm mm In mm In 1900 18 12 2602 18 12 2601 10 14 5 25 2 00 3 56 4 57 140 180 4 06 5 59 160 220 1901 18 12 1602 18 12 1601 10 14 5 25 2 00 3 56 4 57 140 180 4 06 5 59 160 220 42546 18 12 1607 10 14 5 25 ...

Page 2: ...dular Crimp Head Hand Crimp Tool Battery Powered Tool Air Powered Tool Figure 1 Figure 2 Figure 3 CONDITIONS After crimping the crimp profiles should measure the following See Notes Conductor Crimp Wire Size Height Ref Width Ref Pull Force Minimum Profile Terminal Series No AWG mm2 mm In mm In N Lb A B 14 2 00 1 90 2 00 075 079 3 91 154 222 4 50 00 X 12 3 30 2 08 2 18 082 086 3 91 154 311 4 70 00 ...

Page 3: ... or turn off the Actuator from its power source CAUTION Keep fingers away from the crimping area when operating this tool It may cause severe injury CAUTION Wear safety glasses when operating or serving this tool OPERATION The Modular Crimp Head can be installed into various applications Refer to the chart on the previous page and see Figures 1 through 3 Crimping Terminals 1 Place the terminal int...

Page 4: ...st quality materials All vital components are long life tested All tools are warranted to be free of manufacturing defects for a period of 30 days Should such a defect occur we will repair or exchange the tool free of charge This repair or exchange will not be applicable to altered misused or damaged tools Notes 1 This tool should only be used for the terminals and wire gauges specified on this sh...

Page 5: ...ericas Headquarters Lisle Illinois 60532 U S A 1 800 78MOLEX amerinfo molex com Far East North Headquarters Yamato Kanagawa Japan 81 462 65 2324 feninfo molex com Far East South Headquarters Jurong Singapore 65 6 268 6868 fesinfo molex com European Headquarters Munich Germany 49 89 413092 0 eurinfo molex com Corporate Headquarters 2222 Wellington Ct Lisle IL 60532 U S A 630 969 4550 Fax 630 969 13...

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