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AT-5771 Air Crimp Head Tool 

Doc No: ATS-640054500 

Release Date: 10-24-03 

UNCONTROLLED COPY

 

Page 1 of 6 

Revision: C 

Revision Date: 03-19-12 

Air Powered 

Crimp Tool Head 

Perma-Seal

 

 

 

Application Tooling 

Specification Sheet

 

Order No. 64005-4500 

Engineering No. AT 5771

 

 

FEATURES 

 

 

Quick-change tool head for the 19279-0001 (AT-200) 

 

Multi-nested tool eliminates the need for additional tools 

 

Tooling kit is interchangeable with other kits in the 64001 and 64003 Series 

 

A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position for each of the 
nests 

 

Pneumatic powered crimp tools help reduce fatigue and discomfort from repetitive manual crimping 

 

SCOPE

 

Products: Perma-Seal

 FIQD Couplers Male and Female for 14-22 AWG. 

 

Testing 

Mechanical 

The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections.  The 
following charts show the UL specifications for various wire sizes.  The tensile strength is shown in pounds and 
indicates the minimum acceptable force to break or separate the terminal from the conductor. 
 

Wire Size (AWG) 

UL – 486 A*  UL – 486 C**  UL – 310*** 

Min. Pull 

Min. Pull 

Min. Pull 

22 

20 

13 

10 

13 

18 

20 

10 

20 

16 

30 

15 

30 

14 

50 

25 

50 

*UL - 486 A - Terminals (copper conductors only). 

**UL - 486 C - Butt Splices 

***UL – 310 – Couplers 

 
The following is a partial list of the product part numbers and their specifications that this tool is designed to run.  
We will be adding to this list and an up to date copy is available on www.molex.com. 
 

Wire Size: 18 – 22 AWG 0.80 – 0.35mm² 

Terminal 

No. 

Terminal 

Eng No. (REF) 

Wire Strip 

Length 

Insulation 

Diameter Max. 

In 

mm 

In 

mm 

19164-0015 

SAA-9260 

.313  7.94  .145 

3.68 

19164-0017 

SAA-9261 

.313  7.94  .165 

4.19 

 

Wire Size: 14 – 16 AWG 2.00 –1.30mm² 

Terminal 

No. 

Terminal 

Eng No. (REF) 

Wire Strip 

Length 

Insulation 

Diameter Max. 

In 

mm 

In 

mm 

19164-0048 

SBB-9262 

.313  7.94  .170 

4.32 

19164-0050 

SBB-9263 

.313  7.94  .170 

4.32 

Summary of Contents for Perma-Seal 64005-4500

Page 1: ...perties of the crimped connections The following charts show the UL specifications for various wire sizes The tensile strength is shown in pounds and indicates the minimum acceptable force to break or separate the terminal from the conductor Wire Size AWG UL 486 A UL 486 C UL 310 Min Pull Min Pull Min Pull 22 8 8 8 20 13 10 13 18 20 10 20 16 30 15 30 14 50 25 50 UL 486 A Terminals copper conductor...

Page 2: ...ed into each terminal See Figure 2 Cycle the tool 5 Remove the crimp and inspect for proper crimp location and check for insulation closure Molex offers a Crimp Inspection Handbook for closed barrel industrial product See our website or contact your sales engineer Maintenance It is recommended that each operator of the tool be made aware of and responsible for the following maintenance steps 1 Rem...

Page 3: ...ire Range X Dimension Conductor Crimp Crimp Inspection Marking AWG mm Mean Go No Go Red 18 22 0 35 0 80 094 090 098 Blue 14 16 1 30 2 00 115 110 119 Yellow not used NA NA NA NA NA Warranty This tool is for electrical terminal crimping purposes only This tool is made of the best quality materials All vital components are long life tested All tools are warranted to be free of manufacturing defects f...

Page 4: ...N INSERT M4 FLAT WASHER 4 5 4 40 X 3 8 LG SHCS PARTS LIST Item Order No Description Quantity 64005 4500 Crimp Tool Head Figure 4 1 64005 0000 Basic Air Tool Head 1 2 64001 4575 Locator Assembly 1 3 64001 4570 Tooling Kit 1 Tooling Kit Only 4 64001 4502 Conductor Punch 1 5 64001 4501 Conductor Anvil 1 Available from an Industrial supply company such as MSC 1 800 645 7270 ...

Page 5: ...s List Continued Item Order No Description Quantity 64005 0000 Basic Air Tool Head Figure 5 1 64005 0103 Nose Guard 1 2 64000 0077 Repair Kit Springs Rods Pivots Rings and Washers 1 3 N A M4 by 12 Long Freedrive Pan Head Screw 1 4 N A M4 by 25 Long Freedrive Pan Head Screw 1 5 N A 3 16 by 3 8 Long Dowel Pin 1 Available from an Industrial supply company such as MSC 1 800 645 7270 ...

Page 6: ..._____________ Serial Number_____________________ Date of Manufacture Pin Gauge of Conductor Nest Nests or Slug height if the nest is the F Crimp style Range Conductor Nest 1 ____________ Actual ____________ Range Conductor Nest 2 ____________ Actual ____________ Range Conductor Nest 3 ____________ Actual ____________ Technician _______________________ Date of Calibration __________________ Calibra...

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