Hand Crimp Tool Open Barrel Terminals
Doc No: ATS-638111000
Release Date: 06-29-12
Page 1 of 4
Revision: B
Revision Date: 10-22-12
ServiceGrade
Hand Crimp Tool
Application Tooling
Specification Sheet
Order No. 63811-1000
FEATURES
Ergonomic soft grip handles for comfortable crimping with small handle spread
Accepts material thicknesses of 0.15 to 0.40mm and conductor barrel lengths of 2.00 to 3.50mm
Ideal for field repair and prototyping
Available in custom packaging for customer resale
Available through distribution only
SCOPE
Products: Molex Open Barrel Crimp Terminals, 14 to 24 AWG
CRIMPING INFORMATION:
Tool Profiles should be selected based on the wire AWG and insulation diameter.
Wire Size
Conductor Tool
Section Range
Pull Force Min.
▼
AWG mm2
mm
in
N
Lb.
14
2.00 2.30 - 2.50 .091 - .098
222.6
50.0
16
1.30 2.00 - 2.30 .079 - .091
133.5
30.0
18
0.80 1.60 - 2.00 .063 - .079
89.0
20.0
20
0.50 1.40 - 1.80 .055 - .071
57.9
13.0
22
0.35 1.40 - 1.60 .055 - .063
35.6
8.0
24
0.20 1.40 - 1.40 .055 - .055
22.2
5.0
▼
Each application should be verified for pull force.
Insulation
Diameter Range
Insulation Tool
Section Range
mm
in
mm
in
3.50 - 3.99
.138 - 0.157 3.90 - 4.80
.154 - .189
3.00 - 3.50
.118 - 0.138 3.40 - 4.80
.134 - .189
2.49 - 3.00
.098 - 0.118 2.80 - 3.90
.110 - .154
2.01 - 2.49
.079 - 0.098 2.30 - 3.40
.091 - .134
1.50 - 2.01
.059 - 0.079 1.80 - 2.80 .071 - .0140
0.99 - 1.50
.039 - 0.059 1.40 - 2.00
.055 - .079
3.99 - 4.50
.157 - 0.177 4.30 - 4.80
.169 - .189
Restrictions:
Termination crimp quality is dependent on the conductor profile choice and skill of the operator. Customers should
independently verify that intended termination meets quality and performance needs. Not all terminal, wire and
profile combinations will provide minimum pull force requirements, or provide an acceptable crimp form.
