Motomaster ELIMINATOR 140-0050-6, Instruction Manual

Page 1: ...re using this winch and save it for reference Keep this instruction manual for future use Should this product be passed on to a third party this instruction manual must be included model no 140 0050 6 INSTRUCTION MANUAL ATV WINCH KIT 4700 lb 2132 kg ...

Page 2: ...model no 140 0050 6 contact us 1 888 942 6686 2 Service Information For customer assistance please call ...

Page 3: ...tor Location 13 Installing the Mini rocker Switch 14 Wiring the Winch 15 Wiring Diagram 17 Switch Wiring Diagram 18 Operation 19 General Tips for Safe Operation 19 Self Recovery 20 Synthetic Rope Abrasion Sleeve 21 Winching Techniques A Z 22 Maintenance 24 Lubrication 25 Synthetic Rope Replacement 25 Specifications 28 Performance Specifications 28 Troubleshooting 29 Warranty 30 Parts Diagram 32 Pa...

Page 4: ...ymbols is to attract your attention to possible dangers The safety symbols and their explanations deserve your careful attention and understanding The safety warnings do not by themselves eliminate any danger The instructions or warnings they give are not substitutes for proper accident prevention measures DANGER DANGER indicates a hazardous situation which if not avoided will result in death or s...

Page 5: ...e Never release the free spool clutch when there is a load on the winch WARNING Disconnect the mini rocker switch and battery leads when not in use WARNING Avoid shock loads by using the control switch intermittently to take up the slack in the cable rope Shock loads can exceed the rated capacity of the cable rope and drum WARNING When re spooling the cable rope ensure that it spools in the under ...

Page 6: ...n handling cable rope CAUTION Do not wrap the cable rope around any object and hook it back onto itself CAUTION Duration of winching pulls should be kept as short as possible If the motor becomes excessively hot to the touch stop winching immediately and let it cool down for 5 minutes Do not pull for more than one minute at or near the rated load CAUTION If the motor stalls do not maintain power t...

Page 7: ...tion and when spooling in or out Always use extreme caution when handling hook and cable rope during spooling operations Always use supplied hand strap whenever spooling rope in or out during installation and during operation Always wear heavy leather gloves when handling cable rope OPERATION SYMBOLS Some of the following symbols may be used on this product Please study them and learn their meanin...

Page 8: ...rope depending on the remote winch switch 4 Braking System Braking action is automatically applied to the winch drum when the winch motor is stopped and there is a load on the synthetic rope 5 Planetary Gear System The reduction gears convert the winch motor power into extreme pulling forces This system allows high torque while maintaining compact size and light weight 6 Clutch The clutch allows t...

Page 9: ...attach the winch to your vehicle 12 Winch Connection Cables Used to connect the contactor to the winch motor and the contactor to the vehicle battery 8 9 10 11 12 13 15 14 16 7 13 Synthetic Rope 38 x 15 64 11 6 m x 6 mm Synthetic rope designed specifically for load capacity of 4 700 lb 2 132 kg The synthetic rope feeds onto the drum in the under wind position through the aluminum hawse and is loop...

Page 10: ... x 25 2 1x 8 mm wrench 11 8 12 6 16 17 1 Lock Nut M10 2 1x 16 mm wrench Mini rocker Switch 1 Hexagon Socket Head Screw M5 x 18 1 1x 4 mm wrench 2 2 3 3 4 Hexagon Socket Head Screw M5 x 25 2 1x 4 mm wrench Flat Washer Ø5 3 Nut M5 3 1x 8 mm wrench Wire Tap 1 Contactor 1 Hexagon Head Bolt M6 x 25 4 1x 10 mm wrench 4 1 4 9 5 6 6 6 Flat Washer Ø6 4 Lock washer Ø6 4 Lock Nut M6 4 1x 10 mm wrench Battery...

Page 11: ... SUVs and ATVs Insert M10 25 A bolts through the mounting channel B holes and attach the aluminum hawse C to the mounting channel with the M10 lock nuts D provided 1 2 3 B G F E A D C Turn the winch upside down Place the mounting channel on the winch making sure the winch is centred in the middle of it Thread the M8 25 E bolts through the Ø8 lock F and flat washers G and then thread through the mo...

Page 12: ...SAE grade 5 or better and torqued to 34 lbf ft 46 Nm CAUTION If utilizing a mounting plate ensure that the three major sections motor drum and gear housing are properly aligned Proper alignment of the winch will allow for even distribution of the full rated load The type of vehicle to which the winch and mounting channel will be applied will dictate the type of mounting kit that should be used 5 A...

Page 13: ... the battery in a clean dry location Make sure the location chosen allows for sufficient clearance from all metal components Drill mounting holes if required Once a location is found DO NOT install the unit until all wiring is completed see wiring section NOTICE Terminals coming in contact with metal will cause a direct short possibly causing solenoid contactor and or battery damage ...

Page 14: ... not provided around the handlebar to help prevent rotation of the mount Loosen the hardware and mount to the handlebar Tighten the mini rocker switch in place DO NOT overtighten or tighten clamp over any hoses or cables Once the mini rocker switch is mounted the wires can be routed back to where the solenoid contactor is located Make sure the handlebars have full range of motion and then secure t...

Page 15: ...h and or near moving parts or near parts that may become hot Battery cables should NOT be drawn tight Leave some slack for cable movement NOTICE You may need to use a test light to locate a suitable wire The wire should only have power when the key is in the ON position Connect the red lead to the positive terminal of the vehicle s 12V battery Connect the mini rocker switch to the solenoid contact...

Page 16: ...n the clutch to the Out position free spooling Pull out some cable from the drum and then turn the clutch to the In position to engage the gears 11 12 CLUTCH OUT OUT IN IN Press the Out button on the mini rocker switch If the drum is turning and releasing more cable rope then your connections are accurate If the drum is turning and collecting more cable rope then reverse the leads on the motor Rep...

Page 17: ...Wiring Diagram 17 WIRING DIAGRAM POSITIVE YELLOW SOLENOID CONTACTOR BLACK RED POSITIVE BATTERY GREEN BLACK BLUE NEGATIVE ...

Page 18: ...model no 140 0050 6 contact us 1 888 942 6686 18 Switch Wiring Diagram SWITCH WIRING DIAGRAM GREEN IGNITION WIRE RED BLACK ...

Page 19: ...for a considerable time with the engine off the battery may be drained and too weak to restart the motor Get to know your winch before you actually need to use it We recommend that you set up a few test runs to familiarize yourself with rigging techniques the sounds your winch makes under various loads the way the cable rope spools on the drum etc Inspect the synthetic rope and equipment before ea...

Page 20: ...side pulls Do not winch from an acute angle as the synthetic rope will pile up on one side of the drum causing damage to synthetic rope and the winch Short pulls from an angle can be used to straighten the vehicle Long pulls should be done with the synthetic rope at a 90 angle to the winch vehicle When pulling a heavy load place a blanket or jacket over the synthetic rope 5 6 1 5 1 8 m from the ho...

Page 21: ...to double line the synthetic rope This reduces the load on the winch and the strain on the rope by approximately 50 SYNTHETIC ROPE ABRASION SLEEVE The winch should be set up to avoid any rough surface from contacting the rope If that is not possible the abrasion sleeve A not included can be used to help protect the rope A SINGLE DOUBLE SNATCH BLOCK PULLEY ...

Page 22: ... not attach the hook back onto the synthetic rope G Engage the clutch H Connect the mini rocker switch to the winch I Start your engine to ensure power is being replenished to the battery J Drape a blanket or jacket over the synthetic rope approximately 5 6 1 5 1 8 m from the hook Open the hood for added protection K Power in the synthetic rope guiding the rope under tension to draw up the slack i...

Page 23: ...inute without letting the motor cool down for a few minutes and then resume the winching operation R The winching operation is complete once the vehicle is on stable ground and is able to drive under its own power S Secure the vehicle Be sure to set the brakes and place the vehicle in park T Release the tension on the synthetic rope The winch is not meant to hold the vehicle for long periods of ti...

Page 24: ... rope hook and other parts Frayed kinked or damage cable rope must be replaced immediately Periodically rinse the synthetic cable rope with water to remove any sand dirt mud or debris that can build up and become embedded in the cable rope during use Keep winch cable rope and controls free from contaminants Use a clean rag to remove any dirt or debris If winch is submerged in water power winch cab...

Page 25: ...levis hook pin cotter pin and hand strap Remove hawse to allow easier access Remove protective sleeve as applicable Extend the synthetic cable rope to its full length manually A set screw will need to be removed to fully remove the cable rope from the drum Remove old synthetic cable rope Check protective sleeve for fraying Remove protective sleeve from old cable rope and slide onto or replace on n...

Page 26: ...wrapped knot accordingly When re spooling the cable rope ensure that it spools in the under wind position with the cable rope entering the drum from the bottom not the top Replace set screw and tighten to 3 7 4 4 lbf ft 5 6 Nm 5 6 7 8 Move the clutch to the In position To re spool correctly and while wearing gloves keep a slight load on the cable rope while pushing the mini rocker switch button In...

Page 27: ... drum by hand with the clutch disengaged set clutch to Out Keep hands clear of the hawse and drum while the winch is under power Once completed set clutch back to In and do a few tests with the cable rope in and out to make sure operation is as expected Reattach the clevis hook to the synthetic cable rope by adding the pin and reattach the cotter pin WARNING Never operate winch with less than 5 wr...

Page 28: ...g 0 454 680 1134 1588 2132 Line Speed 12V DC FPM 12 8 10 5 9 8 8 2 6 8 4 2 MPM 3 9 3 2 3 0 2 5 2 1 1 3 Motor Current 12V DC amps 28 70 75 105 140 220 Running Time minutes 1 1 1 1 1 1 Cooling Time minutes 5 5 5 5 5 5 LINE PULL AND CABLE ROPE CAPACITY PER LAYER Line of Cable Rope 1 2 3 4 5 Rated Line Pull lb 4700 3794 3183 2742 2408 kg 2132 1721 1444 1244 1092 Cable Rope Capacity ft 6 6 15 1 24 9 36...

Page 29: ...e is present replace motor Motor runs but cable drum does not turn Clutch not engaged Move clutch to the In position If problem persists a qualified technician needs to check and repair Motor runs slowly or without normal power Insufficient current or voltage The battery is weak recharge Run winch with vehicle motor running battery should have a strong charge Loose or corroded battery cable connec...

Page 30: ...eyond the manufacturer s control and 7 Problems caused by parts that are non OEM parts FULL 180 DAY WARRANTY ON NORMAL WEAR PARTS Normal wear parts are defined as winch cable rope battery cables aluminum hawse etc These parts are warranted to the original purchaser to be free from defects in material and workmanship for a period of one hundred and eighty 180 days from the date of retail purchase H...

Page 31: ...s which may vary from province to province The provisions contained in this warranty are not intended to limit modify take away from disclaim or exclude any statutory warranties set forth in any applicable provincial or federal legislation Made in China Imported by MotoMaster Canada Toronto Canada M4S 2B8 ...

Page 32: ...model no 140 0050 6 contact us 1 888 942 6686 32 Parts Diagram PARTS DIAGRAM ...

Page 33: ...ar Housing Cover Black Crinkle Coating UJ51002 1 21 410004 O ring Ø100 x 1 9 1 22 410005 Gear Ring I 1 PART NUMBER DESCRIPTION QTY 23 410006 Gear Carrier Assembly Output 2 24 410007A Gear Ring II 1 25 410008 Gear Carrier Assembly Intermediate 2 26 410009 Gear Carrier Assembly Input 1 27 410015 Sun Gear Input 1 28 GB2760BB0606 2Z Radial Ball Bearing 0606 2Z Sealed 1 29 500009A Axis Support Bushing ...

Page 34: ...h Extender Black 4 51 400031 D Hexagon Socket Head Screw M5 x 18 Dacromet 4 52 400022 D Hexagon Socket Head Screw M5 x 25 Dacromet 4 53 400024 D Lock Washer Ø5 Dacromet 1 54 250086 BF Mounting Channel Black Flat 1 55 250036 D Lock Nut M10 Dacromet 1 56 320009ME MME Aluminum Hawse 124 mm 57 250087 D Hexagon Socket Set Screw M10 x 25 Dacromet 58 300019 D Flat Washer Ø8 Dacromet 59 300020 D Lock Wash...

Page 35: ...35 Parts List PAGE INTENTIONALLY LEFT BLANK ...

Page 36: ...model no 140 0050 6 contact us 1 888 942 6686 36 Motor Parts Diagram MOTOR PARTS DIAGRAM ...

Page 37: ...xagon Socket Head Screw M5 x 128 2 2 M3500XL 02 Copper Washer Ø5 2 3 M3500XL 03 Seal Washer 2 4 M3200ME 02 Motor Cap Assembly 1 5 M3500XL 07 O ring Ø75 x 1 9 2 6 M4700ME 01 Stator Assembly 1 7 M4700ME 02 Rotor Assembly 1 8 M4700ME 03 Motor Housing 1 9 M3500XL 12 Bearing 6002 2RS 1 ...