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© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 

Phone: 248.313.0272 ▪ Fax: 248. 313.0271 

        

8MANULHYDDOC0004 REV 1.0

                

www.motorcitywashworks.com

                                                 

1

 

          10 - 15 HP VARIABLE VOLUME HYDRAULIC UNIT  

POWERSYS0013 – 0015 INSTALL/START-UP  MANUAL 

 
 

 

    TABLE OF CONTENT               

 

 

 
Equipment Identification

          

 

                                                                  

 

 

           

Page:  1-2  

Suggested Tools and Installation Materials

   

 

                                                                       

Page:  2

 

 

Equipment Specifications

                

 

                                                                                 

Page:  2-3  

Safety and warnings

 

 

                        

 

                        

 

                        

 

                        

 

    

Page:  4   

Installation/Operations Instructions

                                                                                     

Page:  4-12 

Troubleshooting………………………………………………………………………………………………..Page : 13 
Warranty

                    

 

                                                                                                  

Page:  16   

 
 

    Unit Identification                 

 

 

 

 
 
 

 

 
 

 
 
 
 

PUMP 

HYDRAULIC OUTLETS 

GAUGE VALVE 

KNOB 

HYDRAULIC 

RETURN LINE 

 

SPEED  

ADJUSTMENT 

VALVES 

PUMP PRIMING 

FILLER CAP 

PRESSURE 

VALVE 

CLEAN OUT COVER 

ELECTRIC MOTOR 

JAM NUT 

BY-PASS TEE 

HYDRAULIC 

RESERVOIR TANK 

30 GALLON 
RESERVOIR 
 

[0013] 3 SPEED 
VALVES 
[0015] 4 SPEED 
VALVES 

 
208/480VAC 
10HP 
MOTOR 

Summary of Contents for POWERSYS0013

Page 1: ...ted Tools and Installation Materials Page 2 Equipment Specifications Page 2 3 Safety and warnings Page 4 Installation Operations Instructions Page 4 12 Troubleshooting Page 13 Warranty Page 16 Unit Id...

Page 2: ...Materials 2 1 Crescent wrenches Standard multi Allen key tool Small size Crescent wrench Funnel Standard Screwdriver Equipment Specifications and Features Convenient 208 480VAC Three Phase Supply Mini...

Page 3: ...com ucon formulated fluids fire_res htm DO NOT RUN OPEN SEAL BEARING LESS GEAR MOTOR USING WATER BASED FLUID DOING SO WILL REDUCE THE LIFE OF THE GEAR REDUCER AND WILL VOID YOUR WARRANTY HYDRAULIC PO...

Page 4: ...ment and or the safety of the people working on the equipment Installation Instruction for EQUIPMENT POWER PACK 10 15HP MOTOR 1 Placing power pack in back room is at the discretion of available real e...

Page 5: ...rds you need to swap the feed and return line at the hydraulic motor OR at the power pack whichever is easiest for you If you have only one side running in the wrong direction you will have to swap at...

Page 6: ...deadhead and pump is on with gauge valve open When not adjusting keep jam nut tight on valve thread This will prevent vibration from changing pressure unknowingly 9 PSI Gauge Allows the ability to se...

Page 7: ...state for extended amount of time can heat fluid causing undue ware on the pump 3 Mixing Like base fluids is not Ideal but if you have forgotten what ISO your viscosity is you can add ISO 32 without...

Page 8: ...l length Always provide some slack in the hose to allow for this shortening or elongation however excessive slack in hose lines may cause poor appearance 2 Hose Rotation If a hose is installed with a...

Page 9: ...forcement Hose assemblies should be routed to avoid abrasion with sharp objects moving parts or other hose assemblies The use of hose clamps can help to prevent abrasion 5 Minimum Bend Radius At bends...

Page 10: ...nd maintenance It also often results in the use of less hose and fewer connections 1 Route hoses in straight lines or along machine contour 2 Route hose lines together and in parallel to reduce abrasi...

Page 11: ...higan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULHYDDOC0004 REV 1 0 www motorcitywashworks com 11 9 Secondary cover around hoses 10 Reusable fittings The use of secondary covers around hose...

Page 12: ...r is clean as possible 3 Install new filter Secure supply lines and fill reservoir 4 Operate each set of equipment until new fluid is flowing clearly out of return line Refilling reservoir as necessar...

Page 13: ...to solve it and make the product or process operational again It is imperative to understand that all problems have a cause and solution Many times you may not have an actual fault and just a simple...

Page 14: ...Ensure gauge isolation valve is open Ensure pump pressure is set to 900PSI Hydraulic Power Unit Motor not energizing Check incoming power is present at motor control Ensure no tripped breakers overloa...

Page 15: ...City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULHYDDOC0004 REV 1 0 www motorcitywashworks com 15 Media Links Dry N Shin Media Links Dry N Shine pdf...

Page 16: ...product if found defectives with a new or refurbished unit but not to include costs of removal or installation Any product returned to MCWW for warranty has to have a Return Material Authorization Num...

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