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OPERATION AND PARTS MANUAL

Revision #4 (10/20/05)

Plate Compactor

              Models

MVC-64H/HW

(Honda GX120K1 Gasoline Engine)

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

To find the latest revision of this

publication, visit our website at:

www.multiquip.com

Summary of Contents for Mikasa MVC-64H

Page 1: ...L Revision 4 10 20 05 Plate Compactor Models MVC 64H HW Honda GX120K1 Gasoline Engine THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALLTIMES To find the latest revision of this publication visit our webs...

Page 2: ...l PAGE 2 MVC 64H HW PLATE COMPACTOR OPERATION PARTS MANUAL REV 4 10 20 05...

Page 3: ...MVC 64H HW PLATE COMPACTOR OPERATION PARTS MANUAL REV 4 10 20 05 PAGE 3 NOTE PAGE...

Page 4: ...25 Explanation Of Codes In Remarks Column 26 Suggested Spare Parts 27 Component Drawings Name Plate and Decals 28 29 Main Body Assembly Old Style 30 31 Main Body Assembly New Style 32 33 Vibrator Asse...

Page 5: ...at parts multiquip com To obtain an MQ Account contact your District Sales Manager for more information Order via Internet Dealers Only Orderpartson lineusingMultiquip sSmartEquipwebsite View Parts Di...

Page 6: ...h t e M e p y T t h g i e w y l F l a g u f i r t n e C d o h t e M g n i t r a t S t r a t S l i o c e R n o i s n e m i D H x W x L n i 5 2 1 x 4 3 1 x 7 1 1 m m 8 1 3 x 1 4 3 x 7 9 2 y r D t h g i...

Page 7: ...C S E D m m n I N O I S N E M I D A t h g i r p U e l d n a H t h g i e H m m 4 1 9 n I 6 3 B h t d i W m m 0 3 3 n I 3 1 C t h g i r p U e l d n a H h t g n e L m m 5 3 6 n I 5 2 D h t g n e L e t a...

Page 8: ...onjunction with Safety Message Alert Symbols ALWAYS wear approved respiratory protection when required WARNING Respiratory Hazards Engine exhaust gases contain poisonous carbon monoxide This gas is co...

Page 9: ...torisnotinuse unless connected to transfer switch CAUTION Accidental Starting Hazards NEVER operate equipment with covers or guards removed Keep fingers hands hair and clothing away from all moving pa...

Page 10: ...when not feeling well due to fatigue llness or taking medicine Topping off to filler port is dangerous as it tends to spill fuel Maintain this equipment in a safe operating condition at all times ALWA...

Page 11: ...the job site Also know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency NEVER run engine without air filter Severe...

Page 12: ...number of safety decals Figure 2 These decals are provided for operator safety and maintenance information The illustration below shows these decals as they appear on the machine Should any of these...

Page 13: ...person in confined areas It has an accessible front mounted vibrator assembly The sealed belt cover keeps dir and rocks away from the belt Vibratory Plate The vibratory plate of the compactor produce...

Page 14: ...the compactor 5 Gasoline Engine This plate compactor uses a HONDA GX120K1SM12 HONDA engine Refer to the HONDA owner s manual for engine information 6 Belt Cover Remove this cover to gain acess to the...

Page 15: ...moothly 5 FuelValve Lever OPEN to let fuel flow CLOSE to stop the flow of fuel 6 Choke Lever Used in the starting of a cold engine or in cold weather conditions The choke enriches the fuel mixture 7 A...

Page 16: ...level is low Figure 6 fill to the edge of the oil filler hole with the recommended oil type Table 4 Figure 6 Engine Oil Dipstick The Oil Alert system will automatically stop the engine before the engi...

Page 17: ...smission output causing reduced compaction and premature wear of the belt 4 If theV belt becomes worn or loose replace it Figure 9 V BeltTension Vibrator Oil Check 1 PlacetheMVC 64H HWplatecompactorho...

Page 18: ...ngine Figure 13 Choke Lever 4 Place the throttle lever Figure 14 halfway between fast andslow Figure 14 Throttle Lever 5 Grasp the starter grip Figure 15 and slowly pull it out The resistancebecomesth...

Page 19: ...ignmatterthatmightcausedamage to the compactor or bodily injury 5 Compactortravelingspeedmaydroponsoilswhichcontain clay however there may be cases where traveling speed drops because the compaction p...

Page 20: ...d n a Engine Oil Replacement 1 Replace engine oil in first 20 hours of operation and every 100 hours afterwards 2 Oil may be drained more easily when it is warm after operation Formoredetails seesepa...

Page 21: ...oes back on z Checking Clutch Check the clutch simultaneously withV belt checking With belt removed check outer drum of the clutch for seizure and V grooveforwearordamagewithyoureyes Cleanthe V groove...

Page 22: ...system is completely consumed z Completely drain the oil from the engine crankcase and follow procedures described in the HONDA engine Owner s Manual for engine storage z Completely drain the compacto...

Page 23: ...a m e t s y s l e u f h s u l F l e u f f o e p y t t c e r r o c h t i w m e t s y s l e u f n i t s u d r o r e t a W m e t s y s l e u f h s u l F y t r i d r e n a e l c r i A r e n a e l c r i a...

Page 24: ...o c h t i w g u l p k r a p s y t r i D g u l p k r a p s e c a l p e r r o n a e l C e v i t c e f e d l i o c n o i t i n g I l i o c n o i t i n g i e c a l p e R s t a e h r e v o e n i g n E r e...

Page 25: ...O P N O I T U L O S s i n o i t a r b i v d n a w o l o o t d e e p s l e v a r T k a e w w o l o o t d e e p s e n i g n E M P R t c e r r o c o t d e e p s e n i g n e t e S s p i l s h c t u l C h...

Page 26: ...or model number variant Indicated by XXXXX ONLY NOT USED ON XXXX Make Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items Examples include batt...

Page 27: ...TOR WITH HONDA GX120K1SM12 GASOLINE ENGINE 1 to 3 Units Qty P N Description 3 070100312 V BELT 4 939010250 SHOCK ABSORBER 3 9807956846 SPARK PLUG 1 28462ZH8003 ROPE RECOIL STARTER 3 17210ZE0822 ELEMEN...

Page 28: ...l PAGE 28 MVC 64H HW PLATE COMPACTOR OPERATION PARTS MANUAL REV 4 10 20 05 MVC 64H HW NAME PLATE AND DECALS NAME PLATE AND DECALS...

Page 29: ...ALS NO PART NO PART NAME QTY REMARKS 1 PLATE MODEL SERIAL NUMBER 1 CONTACT PARTS DEPT 2 920203290 DECAL READ OWNERS MANUAL 1 NPA 329 3 920203989 DECAL BELT GUARDWARNING 1 NPA 989 4 920101410 DECAL MIK...

Page 30: ...l PAGE 30 MVC 64H HW PLATE COMPACTOR OPERATION PARTS MANUAL REV 4 10 20 05 MAIN BODY ASSY OLD STYLE MVC 64H HW MAIN BODY ASSY OLD STYLE...

Page 31: ...D BELOW 13 413436870 ENGINE NUT REAR 1 14 002410840 BOLT 8X40 H SW PW 4 S N L3695 AND BELOW 16 031108160 WASHER FLAT M8 1 17 022710809 NYLON NUT M8 1 18 404418150 SPACER 18X25X8 CLUTCH 1 19 460446780...

Page 32: ...l PAGE 32 MVC 64H HW PLATE COMPACTOR OPERATION PARTS MANUAL REV 4 10 20 05 MVC 64H HW MAIN BODY ASSY NEW STYLE MAIN BODY ASSY NEW STYLE...

Page 33: ...T M8 1 18 404418150 SPACER 18X25X8 CLUTCH 1 19 460446780 CLUTCH ASSY 1 20 0320050150 KEY 1 21 952400130 WASHER 9304 1 22 1 001220825 BOLT 8X25 H SW 1 22 2 030208200 WASHER LOCK 1 23 070100312 V BELT R...

Page 34: ...l PAGE 34 MVC 64H HW PLATE COMPACTOR OPERATION PARTS MANUAL REV 4 10 20 05 VIBRATOR ASSY MVC 64H HW VIBRATOR ASSY...

Page 35: ...FLAT M14 4 65 418456950 CASE COVER PULLEY 1 66 060403020 OIL SEALTC 30458 1 67 418456960 CASE COVER SHUT OFF 1 68 418456970 PACKING 2 69 002400820 BOLT 8X20 SW PW 8 70 418456990 COVER SEAL VIB 1 71 41...

Page 36: ...l PAGE 36 MVC 64H HW PLATE COMPACTOR OPERATION PARTS MANUAL REV 4 10 20 05 MVC 64H HW WATERTANK ASSY WATER TANK ASSY...

Page 37: ...INCLUDES ITEM W 101 418910030 WATERTANK WHITE 1 INCLUDES ITEMW 102 954300342 CAP WATER TANK 1 103 001241030 BOLT 10X30 U 1 104 033910010 WASHER 10 5X21X2 SUS 2 105 022910180 NYLON NUT M10 SUS 1 107 9...

Page 38: ...l PAGE 38 MVC 64H HW PLATE COMPACTOR OPERATION PARTS MANUAL REV 4 10 20 05 HONDA GX120K1SM12 ENGINE CYLINDER HEAD ASSY CYLINDER HEAD ASSY...

Page 39: ...IONAL 1 3 12205ZE1315 GUIDE EX VALVE OS OPTIONAL 1 INCLUDES ITEMS W 4 12216ZE5300 CLIP VALVE GUIDE 1 5 12251ZH7800 GASKET CYLINDER HEAD 1 6 12310ZE1020 COVER HEAD 1 7 12391ZE1000 GASKET CYLINDER HEAD...

Page 40: ...l PAGE 40 MVC 64H HW PLATE COMPACTOR OPERATION PARTS MANUAL REV 4 10 20 05 HONDA GX120K1SM12 ENGINE CYLINDER BARREL ASSY CYLINDER BARREL ASSY...

Page 41: ...GOVERNOR 2 6 16512ZE1000 HOLDER GOVERNORWEIGHT 1 7 16513ZE1000 PIN GOVERNORWEIGHT 2 8 16531ZE1000 SLIDER GOVERNOR 1 9 16541ZE1000 SHAFT GOVERNOR ARM 1 10 90131ZE1000 BOLT DRAIN PLUG 2 11 90451ZE1000 W...

Page 42: ...l PAGE 42 MVC 64H HW PLATE COMPACTOR OPERATION PARTS MANUAL REV 4 10 20 05 HONDA GX120K1SM12 ENGINE CRANKCASE COVER ASSY CRANKCASE COVER ASSY...

Page 43: ...S 1 11300ZE0640 COVER ASSY CRANKCASE 1 INCLUDES ITEMS W 3 11381ZH7800 GASKET CRANKCASE 1 5 15600ZE1003 CAP ASSY OIL FILLER 1 INCLUDES ITEMS W 6 15600ZG4003 CAP ASSY OIL FILLER 1 INCLUDES ITEMS W 11 15...

Page 44: ...l PAGE 44 MVC 64H HW PLATE COMPACTOR OPERATION PARTS MANUAL REV 4 10 20 05 HONDA GX120K1SM12 ENGINE CRANKSHAFT ASSY CRANKSHAFT ASSY...

Page 45: ...MVC 64H HW PLATE COMPACTOR OPERATION PARTS MANUAL REV 4 10 20 05 PAGE 45 HONDA GX120K1SM12 ENGINE CRANKSHAFT ASSY CRANKSHAFT ASSY NO PART NO PART NAME QTY REMARKS 1 13310ZE0601 CRANKSHAFT 1...

Page 46: ...l PAGE 46 MVC 64H HW PLATE COMPACTOR OPERATION PARTS MANUAL REV 4 10 20 05 HONDA GX120K1SM12 ENGINE PISTON CONNECTING ROD ASSY PISTON CONNECTING RODASSY...

Page 47: ...OS 0 25 OPTIONAL 1 1 13012ZK7V01 RING SET PISTON OS 0 50 OPTIONAL 1 1 13013ZK7V01 RING SET PISTON OS 0 75 OPTIONAL 1 2 13101ZH7000 PISTON STANDARD 1 2 13102ZH7000 PISTON OS 0 25 1 2 13103ZH7000 PISTON...

Page 48: ...l PAGE 48 MVC 64H HW PLATE COMPACTOR OPERATION PARTS MANUAL REV 4 10 20 05 HONDA GX120K1SM12 ENGINE CAMSHAFT ASSY CAMSHAFT ASSY...

Page 49: ...2 3 14431ZE1000 ARM VALVE ROCKER 2 4 14441ZE1010 LIFTER VALVE 2 5 14451ZE1013 PIVOT ROCKER ARM 2 6 14568ZE1000 SPRING WEIGHT RETURN 1 7 14711ZF0000 VALVE IN 1 8 14721ZF0000 VALVE EX 1 9 14751ZF1000 SP...

Page 50: ...l PAGE 50 MVC 64H HW PLATE COMPACTOR OPERATION PARTS MANUAL REV 4 10 20 05 HONDA GX120K1SM12 ENGINE RECOIL STARTER ASSY RECOIL STARTER ASSY...

Page 51: ...1 BLACK 1 INCLUDES ITEMS W 2 28410ZH8003ZA CASE RECOIL STARTER NH1 BLACK 1 3 28420ZH8013 REEL RECOIL STARTER 1 4 28422ZH8013 RATCHET STARTER 2 5 28433ZH8003 GUIDE RATCHET 1 6 28441ZH8003 SPRING FRICTI...

Page 52: ...l PAGE 52 MVC 64H HW PLATE COMPACTOR OPERATION PARTS MANUAL REV 4 10 20 05 HONDA GX120K1SM12 ENGINE FAN COVER ASSY FAN COVER ASSY...

Page 53: ...ING COVER 1 2 19610ZE0000ZA COVER FAN RED 1 3 19611ZH7810 PLATE SIDE OIL ALERT 1 4 90601ZH7013 CLIP HARNESS 1 5 19630ZH7000 SHROUD 1 6 32197ZH8003 SUB HARNESS 1 7 36100ZH7003 SWITCH ASSEMBLY ENGINE ST...

Page 54: ...l PAGE 54 MVC 64H HW PLATE COMPACTOR OPERATION PARTS MANUAL REV 4 10 20 05 HONDA GX120K1SM12 ENGINE CARBURETOR ASSY CARBURETOR ASSY...

Page 55: ...DES ITEMS W 11 16124ZE0005 SCREW THROTTLE STOP 1 12 16166ZH7W50 NOZZLE MAIN 1 13 16173001004 PACKING CUP 1 14 16211ZE0000 INSULATOR CARBURETOR 1 15 16212ZH7800 PACKING INSULATOR 1 16 16220ZE1020 SPACE...

Page 56: ...l PAGE 56 MVC 64H HW PLATE COMPACTOR OPERATION PARTS MANUAL REV 4 10 20 05 HONDA GX120K1SM12 ENGINE AIR CLEANER ASSY AIR CLEANER ASSY...

Page 57: ...EMENT 1 INCLUDES ITEMS W 3 17218ZE0821 ELEMENT OUTER 1 4 17230ZE0820 COVER AIR CLEANER 1 5 17232891000 GROMMET AIR CLEANER 1 6 17235ZE1831 NOSE SILENCER 1 7 17238ZE0010 COLLAR AIR CLEANER 2 8 17239ZE1...

Page 58: ...l PAGE 58 MVC 64H HW PLATE COMPACTOR OPERATION PARTS MANUAL REV 4 10 20 05 HONDA GX120K1SM12 ENGINE MUFFLER ASSY MUFFLER ASSY...

Page 59: ...T NAME QTY REMARKS 1 18310ZH8810 MUFFLER ARRESTER 1 3 18320ZF1H01 PROTECTOR MUFFLER 1 5 18340ZE1010 DEFLECTOR 1 6 18355ZE1000 ARRESTER SPARK 7 18381ZH8800 GASKET MUFFLER 1 10 90050ZE1000 SCREW TAPPING...

Page 60: ...l PAGE 60 MVC 64H HW PLATE COMPACTOR OPERATION PARTS MANUAL REV 4 10 20 05 FUEL TANK ASSY HONDA GX120K1SM12 ENGINE FUELTANK ASSY...

Page 61: ...UBBER SUPPORTER 107MM 1 2 16955ZE1000 JOINT FUEL TANK 1 3 17510ZE0020ZD TANK FUEL NH1 BLACK 1 5 17620ZH7023 CAP FUEL FILLER 1 INCLUDES ITEMS W 6 17631ZH7003 GASKET FUEL FILLER CAP 1 7 17672ZE2W01 FUEL...

Page 62: ...l PAGE 62 MVC 64H HW PLATE COMPACTOR OPERATION PARTS MANUAL REV 4 10 20 05 HONDA GX120K1SM12 ENGINE FLYWHEEL ASSY FLYWHEEL ASSY...

Page 63: ...20 05 PAGE 63 HONDA GX120K1SM12 ENGINE FLYWHEEL ASSY FLYWHEEL ASSY NO PART NO PART NAME QTY REMARKS 1 13331357000 KEY SPECIAL WOODRUFF 25X18 1 2 19511ZE0000 FAN COOLING 1 4 28451ZH8003 PULLEY STARTER...

Page 64: ...l PAGE 64 MVC 64H HW PLATE COMPACTOR OPERATION PARTS MANUAL REV 4 10 20 05 HONDA GX120K1SM12 ENGINE IGNITION COIL ASSY IGNITION COIL ASSY...

Page 65: ...RTS MANUAL REV 4 10 20 05 PAGE 65 HONDA GX120K1SM12 ENGINE IGNITION COIL ASSY IGNITION COIL ASSY NO PART NO PART NAME QTY REMARKS 1 30500ZE1033 COIL ASSY IGNITION 1 2 30700ZE1013 CAP ASSY NOISE SUPPRE...

Page 66: ...l PAGE 66 MVC 64H HW PLATE COMPACTOR OPERATION PARTS MANUAL REV 4 10 20 05 HONDA GX120K1SM12 ENGINE CONTROL ASSY CONTROL ASSY...

Page 67: ...NTROL 1 10 16574ZE1000 SPRING LEVER 1 11 16575ZH8000 WASHER CONTROL LEVER 1 12 16576891000 HOLDER CABLE 13 16578ZE1000 SPACER CONTROL LEVER 1 15 16580ZH7810 BASE CONTROL 1 16 16584883300 SPRING CONTRO...

Page 68: ...l PAGE 68 MVC 64H HW PLATE COMPACTOR OPERATION PARTS MANUAL REV 4 10 20 05 HONDA GX120K1SM12 ENGINE LABELS ASSY LABELS ASSY...

Page 69: ...ON PARTS MANUAL REV 4 10 20 05 PAGE 69 HONDA GX120K1SM12 ENGINE LABELS ASSY LABELS ASSY NO PART NO PART NAME QTY REMARKS 1 87521ZH7020 EMBLEM 1 3 87522ZH9000 LABEL CAUTION 1 4 87528ZE1810 MARK CHOKE 1...

Page 70: ...lcomponents f Paint chemicals andlubricants g Decalsandpaperproducts h Itemspurchasedinkits 7 The sender will be notified of any materialreceivedthatisnotacceptable 8 Such material will be held for fi...

Page 71: ...MVC 64H HW PLATE COMPACTOR OPERATION PARTS MANUAL REV 4 10 20 05 PAGE 71 NOTE PAGE...

Page 72: ...on at any time without notice and without incurring any obligations UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave Tel 800 421 1244 800 427 1244 Fax 800 672 7877 Car...

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