MSA 5100-03-IT, Operating Manual

Page 1: ...Operating Manual SMC 5100 XX IT Toxic Gas Detector Module Document No Revision T12020 E3 Print Spec 10000005389 F MSAsafety com...

Page 2: ...ons in this manual Please protect yourself and your employees by following the instructions Please read and observe the WARNINGS and CAUTIONS inside For additional information relative to use or repai...

Page 3: ...1 Introduction 11 2 2 Gas Sensor Modules General 11 2 3 Wiring Warnings 11 2 4 Calibration Frequency 11 3 Quick Start 12 3 1 Overview 12 3 2 Wiring 12 3 3 Module Installation 12 3 4 Transmitter Instal...

Page 4: ...ture Traps and Rainshields 37 7 5 5 Standard Voltages 37 7 6 Inspection and Troubleshooting Guide 37 7 6 1 Module Displays Starting for more than 1 Hour 38 7 6 2 Module Does Not Display the Correct PP...

Page 5: ...15 5100 88 IT Dimensions 67 SMC 5100 XX IT Toxic Gas Detector Module 5 US...

Page 6: ...nal HART interface 316 Stainless steel enclosure option Remote sensor option Low maintenance and operation costs Members of the 5100 XX IT Series Toxic Gas family include 5100 03 IT Oxygen Gas Sensor...

Page 7: ...Module Address Switch also provides the wiring terminations for connections to the Sentry controller NOTE The Model 5100 88 IT CO2 gas sensor module range is 0 5000 ppm Therefore the Sentry Controller...

Page 8: ...on alarm relays are all SPDT 250VAC 2 Amp If the gas sensor module is provided with the optional relays it will include Terminal P4 on the interface board Section 4 5 Module Address Switch Relay outpu...

Page 9: ...Stainless Steel Enclosure Dimensions Model 5100 05 IT A1 A2 Toxic Gas Sensor Cast Aluminum Enclosure Dimensions NOTE These dimensions are valid for all except 5100 25 26 IT SMC 5100 XX IT Toxic Gas De...

Page 10: ...osed end of the sensor assembly is threaded to allow connection of a rain shield or calibration gas 1 6 Interconnect Wiring Not supplied with the sensor module but necessary to the installation and op...

Page 11: ...hields and dust shields Sensor modules must not be painted Paint may contain compounds which will contaminate the sensor Paint will cause clogging of the sintered metal cover and will cause difficulti...

Page 12: ...ule is installed outdoors it is recommended that it be sheltered from direct sunlight 3 4 Transmitter Installation To install the transmitter printed circuit assembly into the housing carefully turn t...

Page 13: ...hin 24 inches of the ground or floor If it is lighter than air move it above 6 After optimum locations are determined based on the above recommendations consideration should be given to placing the se...

Page 14: ...85 wire runs to provide impedance matching The IT series modules use a 120 Ohm resistor for this function The cable being used for this RS 485 connection must have a minimum of 100 Ohm impedance with...

Page 15: ...y should be removed from the enclosure and preserved until final installation and wiring termination Number of Modules Maximum Length of Wire Run feet 500 1 000 2 000 3 000 5 000 1 18 18 16 16 14 2 18...

Page 16: ...Turn the rotary switch to correct sensor address if required 6 Carefully return the transmitter to the enclosure installing it over the two stand off s Tighten the retaining screws into the stand off...

Page 17: ...m Relay NO P4 Connections are installed only when the optional Relays are included Trouble relay is a fail safe so it is energized for normal operation functions are labeled for normal operation NOTE...

Page 18: ...Sensor 3 B Sensor 11 4 Sensor 4 C Sensor 12 5 Sensor 5 D Sensor 13 6 Sensor 6 E Sensor 14 7 Sensor 7 F Sensor 15 8 Sensor 8 0 Software Menu NOTE Use selector switch to pick Sentry PSG addresses 1 thro...

Page 19: ...Interface Board Connectors RS 485 Termination BIAS Jumper SMC 5100 XX IT Toxic Gas Detector Module 19 US 4 Installation...

Page 20: ...mA Circuit Types 20 SMC 5100 XX IT Toxic Gas Detector Module 4 Installation US...

Page 21: ...4 20 mA Circuit Type Connections for 5100 XX IT SMC 5100 XX IT Toxic Gas Detector Module 21 US 4 Installation...

Page 22: ...Wiring Connections for Modbus and Sentry Interface 5100 XX IT TO SENTRY dry contact only unpowered 5100 XX IT TO MODBUS DEVICE 22 SMC 5100 XX IT Toxic Gas Detector Module 4 Installation US...

Page 23: ...Connections for Remote Alarm Reset 5100 XX IT Remote Alarm Reset Unsupervised dry contact only unpowered 5100 XX IT Remote Alarm Reset Supervised SMC 5100 XX IT Toxic Gas Detector Module 23 US 4 Insta...

Page 24: ...nd for maintenance procedures and alarms acknowledge 5 2 Data Entry Keypad The module menu system is operated by means of directing the magnet stick toward each of four independent hall effect magneti...

Page 25: ...tion Alarm Reset Banner Press E to reset alarm RESET Alarm Reset XXX PPM Default Display Mode ALMRSET Mode Function Alarm Reset Mode CALIB Mode Function Calibrate Section 6 3 Calibration Gas Delivery...

Page 26: ...up XXX PPM Concentration LXXX PPM Low Alarm Warning HXXX PPM High Alarm Alarm HIGH Measures gas concentration exceeds 100 of Full Scale CXXX PPM Calibration Mode ACK Acknowledged Function NOTE If dis...

Page 27: ...1000 PPM 2500 PPM NOTE To enable rising O2 Alarm set warning setpoint higher than 20 9 Relays Use the or keys to select High Alarm Alarm or Low Alarm Warning relay menu and press E Use the or keys to...

Page 28: ...lect a baud rate of 38400 19200 9600 4800 or 2400 indicates current selection The Sentry default is 9600 DigInput Use the or keys to select supervised or Non supervised digital input and then press E...

Page 29: ...ack Use or keys to select Track C2 50mA C4 00mA Track Output during calibration tracks the calibration gas C2 50mA Output during calibration is 2 50 mA C4 00mA Output during calibration is 4 0 mA Ente...

Page 30: ...her the or keys will cycle through the SW Diag HW Diag or Version String The software diagnostic options SW Diag are listed below Press the E key to select any of the sub menus Function Display Descri...

Page 31: ...sensor Use the or keys to select from a series of pre defined toxic sensor types Up ClearMem Clears all internal non volatile memories and restores factory defaults The gas detector module will reboo...

Page 32: ...ll exit the calibration activity and return to normal operating mode The calibration procedure can then be restarted Calibration must be performed only when the area is known to be clear of the gas of...

Page 33: ...E The Key is the same as the function Mode M Enter E Up and Down Function Display Description Reference XXXPPM Default Display Mode ALMRSET Mode Function Alarm Reset Mode CALIB Mode Function Calibrate...

Page 34: ...the module into the calibration mode using the magnetic wand Press the Mode key until CALIB is displayed Press Enter to begin Select Calibration value to be 20 9 Press Enter to confirm Apply span gas...

Page 35: ...ee Section 9 Parts List 7 2 Enclosure Replacement The enclosure should be replaced if the cover threads or conduit threads have been damaged or if the enclosure has been damaged sufficiently that it n...

Page 36: ...located inside the sensor assembly housing can be replaced without replacement of the housing The gas sensor needs replacement when The CAL FAIL message appears after calibration The sensor output si...

Page 37: ...calibration Wiring terminations clean and correct 7 5 4 Moisture Traps and Rainshields Conduit seals and drains installed to avoid moisture build up in electronics enclosure Water accumulation in sen...

Page 38: ...sensor back into the transmitter board carefully and ensure a secure fit 4 Check all other connections 5 Power up the unit 7 6 4 Module Shows Calibration Required Calibrate the module 7 6 5 Display Sh...

Page 39: ...0x40 SNS FAIL Too many 1 wire communication errors Err 0x80 NO SENSR Faulty 1 wire initialization too few devices Err 100 SNS TYPE Sensor Initialization Error no Type Err 200 SNS TBL Forced Trouble Te...

Page 40: ...100 PPM 1 0 PPM 1 0 PPM 1 0 PPM 1 PPM 30 sec 1 PPM 1 year 6 5100 26 IT HF 3 0 10 PPM 10 PPM 0 5 PPM 30 sec 1 PPM 1 year 6 5100 88 IT CO2 7 0 5000 PPM 5000 PPM 1 0 PPM 1 0 PPM 1 0 PPM 1 PPM 20 sec 2 2...

Page 41: ...IT NH3 14 to 113 F 10 to 45 C 20 95 5100 26 IT HF 14 to 113 F 10 to 45 C 20 95 5100 88 IT CO2 40 to 140 F 40 to 60 C 15 90 1 Performance tested by FM Approvals to 40 C F Enclosure Material Aluminum P...

Page 42: ...11 Remote Sensor Drawing Distance between sensor and transmitter 5100 03 IT 10 feet 5100 06 IT 10 feet 5100 04 IT 15 feet 5100 08 IT 10 feet 5100 05 IT 15 feet 5100 10 IT 15 feet Warranty Limited War...

Page 43: ...0 PPM 10 PPM SO2 15 PPM 40 PPM NO 50 PPM 3 PPM NO 100 PPM 0 PPM NO2 10 PPM 30 PPM NO2 60 PPM 0 PPM Cl2 10 PPM 25 PPM H2 4 0 PPM H2 400 PPM 1 PPM CH4 4 0 PPM C2H4 400 PPM 0 1 PPM HCN 10 PPM 75 PPM NH3...

Page 44: ...Response H2S 15 PPM 0 PPM NO 35 PPM 7 to 0 PPM NO2 5 PPM 5 PPM Cl2 5 PPM 1 5 to 0 PPM NO2 5 PPM 5 PPM H2 100 PPM 0 PPM HCN 10 PPM 5 PPM HCl 5 PPM 0 PPM C2H4 100 PPM 0 PPM 44 SMC 5100 XX IT Toxic Gas D...

Page 45: ...PM Type A 1260 12 Gas Cylinder NO2 10 PPM Type A 1260 13 Gas Cylinder CO 1000 PPM Type A 1260 80 Gas Cylinder CO2 2000 ppm in N2 1260 81 Gas Cylinder CO2 2 5 Vol in N2 5360 00 Calibrator Head Standard...

Page 46: ...ensor Assembly Aluminum for 5100 10 IT SO2 SPL21845 Sensor Assembly Aluminum for 5100 12 IT NO2 SPM21878 Sensor Assembly Plastic for 5100 26 IT SPM27082 Sensor Assembly 316SS for 5100 03 IT Oxygen SPM...

Page 47: ...Warranty also will not apply to interconnecting cables or wires consumables i e calibration gases batteries sensors nor to any damage resulting from battery leakage In all cases MSA Safety s responsi...

Page 48: ...en cable 9925 see in image above l Terminal blocks float in each enclosure l The remote sensor assembly is meant to be supported by rigid conduit l Calibrate post installation l For conduit with M20 t...

Page 49: ...Typical Wire Connections at all Terminations Color Position Red 1 Black 2 White 3 Bare Wire 4 SMC 5100 XX IT Toxic Gas Detector Module 49 US 11 Remote Sensor Drawing...

Page 50: ...12 Modbus Memory Map 50 SMC 5100 XX IT Toxic Gas Detector Module 12 Modbus Memory Map US...

Page 51: ...13 HART SMC 5100 XX IT Toxic Gas Detector Module 51 US 13 HART...

Page 52: ...52 SMC 5100 XX IT Toxic Gas Detector Module 13 HART US...

Page 53: ...ed tool will work The information below provides the operator instructions on connecting HART and the HART Protocol Menu Common Practice Commands The following Common Practice commands are implemented...

Page 54: ...r 144 Set Transducer Serial Number 145 RESERVED 146 RESERVED 147 Trim 4mA Output 148 Trim 20mA Output 149 Read Timer using index 150 Write MODBUS RTU Register using index Command 130 Key Press This co...

Page 55: ...arameter as per table above 2 5 Float Value to be written to parameter Response Data Bytes Byte Format Description 0 Unsigned 8 Response Code 1 Unsigned 8 Device Status 2 3 Unsigned 16 Index of select...

Page 56: ...8 Device Status 2 Unsigned 8 Returns new value of Alarm Relay Action Variable Command 134 Set Warning Relay Action Set the action mode of the Warning Relay Request Data Bytes Byte Format Description 0...

Page 57: ...escription 0 Unsigned 8 Response Code 1 Unsigned 8 Device Status Command 137 Set Calibration Gas Level Request Data Bytes Byte Format Description 0 Unsigned 8 Calibration Gas Level range 0 to 100 Comm...

Page 58: ...module to set the Force Gas Value to 0 Request Data Bytes None Command Specific Response Data Bytes None Command 143 Read MODBUS RTU Register This command allows the reading of sensor module data as...

Page 59: ...ommand 145 Set Calibration Mode output current Request Data Bytes Byte Format Description 0 1 Unsigned 16 Current output required during calibration in micro amperes Command Specific Response Data Byt...

Page 60: ...the one of the following internal diagnostic timers using an index as indicated in table below The value of the selected timer is returned as a 32 bit unsigned integer Index Parameter Read Write 17 Ru...

Page 61: ...a that is written is provided in floating point format Request Data Bytes Byte Format Description 0 Unsigned 8 Index to select register with 40000 offset removed 1 4 Float Float Value to be written to...

Page 62: ...olyte is replaced 4 Equipment Required Electrolyte Recharge Kit SPX27057 for Model 5100 25 IT and SPX27061 for Model 5100 26 IT consisting of the electrolyte package of 5 membranes 5 0 Rings and alcoh...

Page 63: ...ce f Place a new membrane into the hold down ring and carefully place the plastic hold down ring on top of the sensor body with the ring ears in the slots of the sensor body Then fasten the sensor cov...

Page 64: ...3 SPX27061 Recharge Kit HF SPX57009 Membrane Kit both SPX99017 Electrolyte NH3 SPX99018 Electrolyte HF 5200 25 IT Sensor Assy NH3 5200 26 IT Sensor Assy HF 64 SMC 5100 XX IT Toxic Gas Detector Module...

Page 65: ...Model SMC 5100 25 IT A1 A2 and Model SMC 5100 26 IT A1 A2 Model 5100 25 IT S1 and Model 5100 26 IT S1 SMC 5100 XX IT Toxic Gas Detector Module 65 US 14 Gas Sensor Module Calibration...

Page 66: ...bration Sub Menu for the calibration procedure sub menu This procedure requires the use of the magnetic wand to activate the keys and confirm each entry step Follow prompts on the module display as na...

Page 67: ...15 5100 88 IT Dimensions SMC 5100 XX IT Toxic Gas Detector Module 67 US 15 5100 88 IT Dimensions...

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