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Mallory Fuel Series 110 and 140
Electric Fuel Pump
PN 29259, PN 29256, PN 29209
Parts Included in this kit:
1 - Electric Fuel Pump
1 - Bag, Fuel Pump Hardware
1 - Fuse Holder
4 - Bolt, Steel 5/16"
1 - Ring Terminal
4 - Washer, Steel 5/16" Flat
Read all instructions carefully before beginning installation.
GENERAL INFORMATION
The Mallory Fuel 110 Series Electric Fuel Pump is a high volume fuel pump designed for high performance street
and marine applications. The operating fuel pressure is factory set at 7 PSI. Normally, a fuel pressure regulator is
not necessary. We recommend a 5/16" or larger fuel line with this fuel system.
The Mallory Fuel 140 Electric Fuel Pump is a high volume high pressure fuel pump designed for high performance
street, racing and marine applications. The operating fuel pressure is factory set at 12 PSI. This pump must be
used with a fuel pressure regulator to prevent carburetor flooding. We recommend a 3/8" or larger fuel line with
this fuel system.
The Mallory Fuel Series 140 Part Nos. 4142 and 4142A come with a 3 Port Return Style Regulator. These fuel
systems must have a fuel return line installed between the fuel pressure regulator's fuel return port and the fuel
tank. We recommend a 3/8" or larger fuel return line.
When installing the fuel pump fittings, use a thread sealant compound (you can find this at a hardware store) on
the fitting threads. Do not use Teflon tape. Teflon tape can get into the Gerotor and lock the pump. Also, do not
overtighten the fittings. This could damage the fuel chamber.
Be sure to install a suitable fuel filter (minimum 40 micron filtration) between the fuel tank and the fuel pump. The
Mallory COMP FILTER® Series Part No. 3140 is recommended. This prevents debris from becoming wedged in
the fuel pump's Gerotor and locking it.
SPECIFICATIONS
Operating pressure: Mallory Fuel 110 Series factory set at
Inlet/outlet thread sizes: 3/8" NPT
Oil pressure switch rating: 7.5 AMP
Over current protection: 7.5 AMP fuse
Gasoline fuel applications: Part Nos. 4110, 4110M, 4140, 4140M, 4141, 4142 and 4150
Alcohol/Methanol fuel applications: Part Nos. 4110A, 4141A, 4142A and 4150A
The Mallory Fuel 110 Series Part No. 4110M and the Mallory Fuel 140 Series Part No. 4140M have been tested
to UL 1130 AND SAE J1171 specifications and meet U.S. Coast Guard, American Boat and Yacht Council,
Inc. and the Nation Fire Protection Association for Motor Craft NFPA No. 302 requirements for marine usage.
SERVICE PARTS:
Part No. 3146 A Brush Kit
Part No. 3165 Seal/Repair Kit, Gasoline (may be used to convert alcohol/metha- nol fuel pumps to gasoline)
Part No. 3166 Seal/Repair Kit, Alcohol/Methanol (may be used to convert gaso- line fuel pumps to alcohol/
methanol)
NOTE:
DO NOT RUN THIS PUMP WITHOUT FUEL (EXCEPT FOR BRIEF PERIODS WHILE PRIMING).
4 - Nut, 5/16" Flat
1 - Fuse, 7.5 AMP
A fuel pressure regulator is included with COMP
PUMP® 140 Series Electric Fuel Pump Kit
Part Nos. 4140, 4140M, 4141, 4141A, 4142 and 4142A.
This product is covered under one or more of the following U.S.
Patents:5,007,806; 4,998,557; 5,111,793; 5,123,436; 5,186,147
