Mugen Engineering 2WD SPORT, Instruction Manual

Page 1: ...IJ 1 A 5 11 1 J 1 l A 7 7 ATA t mo Ready to start Engine easily with Recoil Starter System UDlIIBJJW INSTRUCTION MANUAL I 6 cap screw I Be caref l no to tighte ugen Engineering Co Ud much as klng plng...

Page 2: ...M3xl01 M3xl0screw M2 6x6 t 71 M 2 6 x 6 cap s c r e w M3 X6 t 71 M3x6cap screw M3X12 t 71 M3x12cap screw f J t JHtf I M Tools required for assembly v T I A n il T Hexagonal Wrenches p1 5m m included...

Page 3: ...Fix iron washer lower cup arm and king pin onto M3x12 cap screw apply screw lock liquid 2 m 7l 2 5m m j I I CD1IlZ 11 3 I 5 tA I rt rc c G 2 5nm 7v l C MdJ 11a 90 Fixing king pin 3 Hold king pin with...

Page 4: ...irm right left of servo saver T A5 1 V ij 06 castor angle space rs Bag 70 t A7 AO 1 Mlt 3 to A 7 1fI A 7 0 t 7 1 7 Aiiir1iI I t To Mounting front sus arm 3 Insert castor angle adjusting spacers on bot...

Page 5: ...29 1 7 90 C iEL 90 1 C iEL 90 Assembling servo saver 3 Put servo saver shaft B through servo saver Front section completed view Mounting front upper plate 1 Fix servo saver R L to upper plate with M3...

Page 6: ...1 f g t tt r1J 6 M 4 X 5 1 t c vTT L 0 llJ f L T L 0 Fixing center diff 5 When trying to put center diff through D cut on bevel gear meets with the screw hole on center diff and fix them with M4x5 se...

Page 7: ...upright shaft Land S Insert from this direction to prevent from loosening f I I S ball link S I 6 I I 6 ball M3 x 1 O M3xl0 screw A 9 t z f stabi end I v 9 t 7 f if D1Illt tft l I Vi t 7 6 0 J llt tft...

Page 8: ...4 Fix with M3xl 2 screw to rear lower arm through 6 alumi ball and fix with 3m m set s c rew s tabi end through stabilizer bar Fixing rear bumper Rear section completed view 70 I v f I A 1 lIllftlt M3...

Page 9: ...lt 2 1 y 7 b HIJt An 90 j 1 y 7 bO lf1l1 1 lt M3 x 1 29 y C C AC 1 ftlt 9o j Mounting knuckle arm Mount it with M3 x 12 tapping screw 9 1 0 y 1 R L0 1 1 1 lt 3 n lfllftltt tk C 90 Mounting tie rod LR...

Page 10: ...the screw CDA 7 I fI t CD spring end 2 1 VA 7 1 2 rear spring A7 I At J spring stopper f I i I t damper end f 1 1 M1A 1 f I t T J 7 1 l 9o 70 t f I i T 7 t front damper shaft I v1 I v7 t rear damper s...

Page 11: ...7 1 7 1 00lfllfti1 M 3 X 1 4 9 I t iC AC JEL 9o 7 1 7 1 00iPJ I W L LJ 5 Mounting front body mount Fix it with M3 x 14 tapping screw Be certain to confirm the direction of body mount B 6 M3 j 1 0 j I...

Page 12: ...l 1It 7 M 3 T 1 0 T t c IIX 1Ita 90 Mounting rear damper 7 Mount it with M3 nylon nuto 1L lef t I V J O lfll 1It 4 R L Il m ll Ta 90 Mounting rear damper 4 Assemble right and left 1 iAT wing stay 1 i...

Page 13: ...47 0 7 J I E M4 nylon nut B g E M 4 X 1 2 t A E _ M4x12 screw Ba g E i J T I 0 1 i1It 2 M 4 X 1 2 cAcM 4 7 0 7 J I cOOlE L 90 Fixing battery 2 Fix it with M4x1 2 screw nylon nut 7 AT 0 1fiH1It 2 M 3...

Page 14: ...ing much for servo with rubber bush servo and engine control are M4 x 1 2 7 C C A M4x12 Fl V tapping screw Bag F I 30m m post Ba 9 F installed screw included in the radio l 1JT fif A I O l ftlt v i A...

Page 15: ...Bind in order lead wires as shown in photo after wiring nr I 4 0 1IiI111t 1 M 9 TO 2 8nrn T A I OYfK f A I A tt A I t f F1 Mlt i g AtL C T L aa 9o Mounting mecha deck 1 Put mecha deck on the chassis...

Page 16: ...Assembly of center tie rod and steering rod Insert rI 6 alumi ball into ball link S and screw it into 50m m rod Steering rod will be change able in length depending upon servo 7X12X1 7 Y l 7X12X1 was...

Page 17: ...nut under engine mount J 2x5x1 5 7 y I xI S iron washer Bag J lI O 1fl1Mlt 1 I 1 001fl1Mlt 2 I C I I o l MltUL ltlo U 6L Dlli C90 I l Mlt l p jIlHl a 9o l J ID Mounting engine mount 2 Engine and engin...

Page 18: ...r Bag k r J 1 T 1 to 7t itL a to J I T 2 ti l0 1 I T L n L 0 71 4 1 0 1 f 111 1 Engine control linkage 1 Use above parts il 4 T 1 rl 4 0 J ti lO I I llja to A 7t0 1 t f il J 1J 3t tJ1J a t0 Brake Link...

Page 19: ...Bag t Gl1 pump 8 a 9 E I f t 1O fx 1lt f t 1O 9 Jn m Hi g L nl Xi L t tb A Q 1J iJ I I O I W 1 An t lQ1J iJ JJ 1 0 1 WJ fx 1It rr L 0 FIxing fuel pump See arrow on pump Put in large hole bulb to in fu...

Page 20: ...ge 2 When engine control high position Adjust it by relocating hole on servo horn for carburetor to be opening fully 1 70 1 t J I 1 7 f IJ 7 o rP I 3 j v f O 0 f O I J AT 1 J 7v f ilIIJI fliJ Lt j v f...

Page 21: ...ing l Painting the body Mounting the body Paint it with paint made for Mount it with body pin in poly carbonate after masking it 3 places I ta1ll 1 1 I jtm tt 1H jljIL t 1 v9 1 b t Hf L t 9o O V b V e...

Page 22: ...ent will be done by turning rear upper arm end 1 1 U A ball link L B a g A 3X50 rrmo J D x Om m rod f JL Link Ball 1 Y O fP I tt e 1 I O 1 1 U L t _La 90 1 J t l AT7 HT Ul Qnl AO 2 61 Adjustment of to...

Page 23: ...L J 7Y J 5 f I Y A L io 71 P CD rear upright Cl wheel hub 2 spring pin 111x7xO 5 washer 19x7x6 metal Ji rear upr ight axle shaft 174 17 I Q M4x16 1I1l 7 I t t Z 4 17 I E 17 I C 17 I B 17 I A rear gea...

Page 24: ...l 1 4WD SPORT AA 12 D 51 2WDA f Jld 4WDI iJ 9 Q 2WD SPORT to 4WD SPORT 2WDA f Jlt t 4WDI 9 Q I t ticO I i Y Jr t 1 lt1 PJUI I 4WDA f Jltt I i tJ1 9o t7 3 1 YI A t Jro When trYIng to convert 2WD to 4WD...

Page 25: ...tapping screw X 2 M3x12 tapping screw X 2 3x12 screw X 4 P6 0ring X 4 6 E ring X 2 Bag E battery holder X I M4xl0 screw X I M4 ny Ion nu t X I fuel pomp X I nylon strap X I air filter Xl air filter a...

Page 26: ...K UPPER PLATE AD 3 IAD 6 IAD 12 IAD 13 IAD 25 IAD 27 IAD 30 IAD 44 IAE IF BUMPER BODY MOUNT WING STAY FUEL TANK FUEL PUMP TIE ROD SERVO SAVER A SERVO SAVER B LINKAGE SET FRONT DAMPER AE IR IAE IP IAE...

Page 27: ...SOFT AU 8 CENTER IAU 12A UINIVERSAL IS IA EXHAUST PIPE IS IB EXHAUST SET IS IC IS IF FOR NOVAROSSI IS ID IS IE ENGINE ADAPTOR IS 8A FLYWHEEL ADAPTOR UINIVERSAL JOINT JOINT HALF SHAFT NOVAROSSI OPS MON...

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