MULTIQUIP GA-9.7HE, Operation And Parts Manual

Page 1: ...al THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES To find the latest revision of this publication visit our website at www multiquip com MODEL ga 9 7HE portable generator HONDA GX610 GASOLINE ENGINE Revision 1 04 29 10 ...

Page 2: ...page 2 GA9 7HE 60 hz gENERATOR operation and parts manual rev 1 04 29 10 Proposition 65 warning ...

Page 3: ...d Spare Parts 35 Component Drawings Nameplate and Decals Assembly 36 37 Generator Assembly 38 39 Control Box Assembly 40 41 Pipe Frame Assembly 42 43 Honda GX610K1VD GX610U1VD Engines Air Cleaner Assembly 44 45 Camshaft Assembly 46 47 Carburetor Assembly 48 51 Control Assembly 52 53 Crankcase Cover Assembly 54 55 Crankshaft Assembly 56 57 Cylinder Barrel Assembly 58 59 Cylinder Head Assembly 60 61...

Page 4: ...ite View Parts Diagrams Order Parts Print Specification Information Note Discounts Are Subject To Change Goto www multiquip com and click on Order Parts to log in and save Use the internet and qualify for a 5 discount on Standard orders for all orders which include complete part numbers Order via Fax dealers Only All customers are welcome to order parts via Fax domestic us Customers dial 1 800 6 P...

Page 5: ...safety messages specifically address the level of exposure to the operator and are preceded by one of four words daNgeR WaRNiNg CauTiON or NOTiCe saFeTY sYmBOls daNgeR Indicates a hazardous situation which if not avoided Will result in deaTH or seRiOus iNJuRY WaRNiNg Indicates a hazardous situation which if not avoided COuld result in deaTH or seRiOus iNJuRY CauTiON Indicates a hazardous situation...

Page 6: ...ot recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result alWaYs know the location of the nearest fire extinguisher alWaYs know the location of the nearest first aid kit alWaYs know the location of the nearest phone or keep a phone on the job site Also know the phone numbers of the nearest ambulance doctor and fire department This information will be i...

Page 7: ... the engine or equipment can result if operating in speed ranges above the maximum allowable State Health Safety Codes and Public Resources Codes specify that in certain locations spark arresters must be used on internal combustion engines that use hydrocarbon fuels A spark arrester is a device designed to prevent accidental discharge of sparks or flames from the engine exhaust Spark arresters are...

Page 8: ...ty exists of electrical shock electrocution or death Make sure power cables are securely connected to the generator s output receptacles Incorrect connections may cause electrical shock and damage to the generator NOTICE alWaYs make certain that proper power or extension cord has been selected for the job See Cable Selection Chart in this manual grounding safety daNgeR alWaYs make sure that electr...

Page 9: ... sure that the equipment parts lifting bail if equipped are not damaged and screws are not loose or missing Always make sure crane or lifitng device has been properly secured to the lifting bail hook of the equipment alWaYs shutdown engine before transporting NeveR lift the equipment while the engine is running Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling Use ad...

Page 10: ...ax Power Output 9 7 kW Continuous Power Output 8 4 kW Rated Voltage 120 240V Current Max Continuous 120V 80 8 70 amps Current Max Continuous 240V 40 4 35 amps Phase Single Phase 3 wire Frequency 60 Hz Power Factor 1 Battery 12V CCA 230 Dimensions L x W x H 31 49 x 21 25 X 27 55 in 800 X 540 X 700 mm Dry Net Weight 342 lbs 155 kg Weight with Fuel 408 lbs 185 kg NOTICE In keeping with Multiquip s po...

Page 11: ...ight Type Starting Method Electric Start Recoil Battery 12 Volt 35 Ah Dimensions L x W x H 15 27 x 17 99 X 17 79 in 388 X 457 X 452 mm Dry Net Weight 114 6 lbs 42 kg SPECIFICATIONS engine Effects of Altitude and Heat The maximum output of the engines listed above are applicable to supplying electrical power for continuous service at ambient conditions in accordance with SAE Test cord J607 The abov...

Page 12: ...700 MM 31 49 IN 800 MM 240 V 120 ON OFF ON OFF GA 9 7HE AC CIRCUIT BREAKER for main 15A 30A 30A 120V 240V 120 240V START BUTTON OPERATION SWITCH IDLE CONTROL SWITCH for 120V for 120V 20A for 240V for 120 240V AC CIRCUIT BREAKER AC VOLTMETER 9700 OFF OFF 35A 35A GA 9 7HE 9700 Figure 1 Dimensions ...

Page 13: ...GA9 7HE 60 hz GENERATOR operation and parts manual rev 1 04 29 10 page 13 note ...

Page 14: ... and the nut Figure 2 and tighten the nut fully Connect the other end of the ground cable to a suitable earth ground ground rod GROUND ROD FOR EARTH GROUND GENERATOR GROUND LUG CONNECT TO BUILDING GROUND IF REQUIRED 8 FT MINIMUM REFERENCE NEC 250 52 C GROUND CABLE 8 MINIMUM 240 V 120 ON OFF ON OFF GA 9 7HE AC CIRCUIT BREAKER for main 15A 30A 30A 120V 240V 120 240V START BUTTON OPERATION SWITCH IDL...

Page 15: ...generator could slide WARNING Pay close attention to ventilation when operating the generator inside tunnels and caves The engine exhaust contains noxious elements Engine exhaust must be routed to a ventilated area DANGER An electric shock is apt to happen when vibrators are used Pay close attention to handling when operating vibrators and always use rubber boots and gloves to insulate the body fr...

Page 16: ...ls and indicators for the GAC9 7HE generator This portable generator is supplied with a electrical control box To reduce vibration caused by the engine the control box is also placed on rubber isolators Control Box The control box is provided with the following 120 240V twist lock output receptacle single phase 240V twist lock receptacle single phase 120V GFCI single phase duplex output receptacle...

Page 17: ...duced fuel consumption Theautomaticidlecontrolautomaticallyengagesunder a no load condition With the automatic idle control switched ON the engine revolutions will automatically drop to about 2600 rpm low speed operation within 3 seconds after the load stops When the operation is resumed the engine speed is automatically increased to about 3600 rpm high speed operation as soon as the load is conne...

Page 18: ...Used for starting the engine Close the choke lever when starting a cold engine or in cold weather conditions The choke enriches the fuel mixture Open the choke lever if starting a warm engine or in warm weather conditions 24 Muffler Heat Shield Used to reduce noise and emissions NEVER touch this heat shield when the generator welder is in use Always allow time for engine to cool before servicing 2...

Page 19: ...FCI circuit breakers in the OFF position prior to starting the engine NOTICE Double insulated power tools and small appliances have specially insulated housings that eliminate the need for a ground These types of double insulated power cords are designed so that no part of the device will be electrically live even if the internal insulation fails DANGER NEVER use power tools or equipment that do n...

Page 20: ... Check fastening nuts and bolts for tightness Engine Oil Check 1 To check the engine oil level place the generator on secure level ground with the engine stopped 2 Remove the dipstick from its holder Figure 6 and wipe clean Figure 6 Engine Oil Dipstick Removal 3 Re Insert dipstick Figure 7 then remove dipstick from its holder Check the oil level shown on the dipstick Figure 7 Engine Oil Dipstick 4...

Page 21: ...uel tank Figure 9 to determin if the fuel level is low If fuel is low replenish with clean unleaded fuel Figure 9 Fuel Gauge 4 When refueling be sure to use a strainer for filtration DO NOT top off fuel DO NOT fill the tank beyond capacity Wipe up any spilled fuel immediately Battery Check ALWAYS be sure the battery cables Figure 10 are properlyconnectedtothebatteryterminalsasshownbelow The red ca...

Page 22: ...old engine Figure 13 Choke Knob 5 Place the choke knob Figure 13 in the OPEN position if starting a warm engine or the temperature is warm 6 Place the generator s operation switch Figure 14 in the ON position Figure 14 Operation Switch ON 7 Press the generator s pushbutton start switch Figure 15 and listen for the engine to start If the battery is not installed proceed to step 6 Figure 15 Start Pu...

Page 23: ...control switch Figure 18 is placed in the up position ON the generator will run at idle speed 2200 RPM s until a load is applied at that time the engine speed will increase to 3600 RPM s as long as a load is being applied When the load is not in use the engine speed will drop back to the idle mode after about 3 seconds ON ON 35A 35A 14 Read voltmeter on front panel of generator Figure 21 and verif...

Page 24: ... the rated capacity of the generator Stopping the Engine Normal Shutdown 1 Place main circuit breaker Figure 25 in the OFF position Figure 25 Main Circuit Breaker OFF 2 Place GFCI and AUX circuit breakers Figure 26 in the OFF positing Figure 26 GFCI AUX Circuit Breakers OFF 3 Place idle control switch Figure 27 in theOFFposition Figure 27 Idle Control switch OFF 4 Let engine run at idle with no lo...

Page 25: ...tely consumed Completely drain the oil from the crankcase and refill with fresh oil Remove the spark plug pour 2 or 3 cc of SAE 30 oil into the cylinder and crank slowly to distribute the oil Slowly rotate the engine a few times with the starter rope and install a new plug Pull out the starter rope slowly and stop at the compression point Clean all external parts of the generating set with a cloth...

Page 26: ... 200 HRS Engine Oil CHECK X CHANGE Air Cleaner CHECK X X CHANGE X 1 All Nuts Bolts RETIGHTEN IF NECESSARY X Spark Plug CHANGE X REPLACE X Cooling Fins CHECK X Spark Arrester CLEAN X Fuel Tank CLEAN X Fuel Filter CHECK X Idle Speed CHECK ADJUST X 2 Valve Clearance CHECK ADJUST X 2 Fuel lines CHECK Every 2 years replace if necessary 2 1 Service more frequently when used in DUSTY areas 2 These items ...

Page 27: ...rk Plug Gap Engine Oil and Filter 1 Drain engine oil when the oil is warm as shown in Figure 30 2 Remove oil drain bolt and sealing washer and allow engine oil to drain into a suitable container Figure 30 Draining Engine Oil 3 Use an oil filter socket tool and remove oil filter as shown in Figure 31 Figure 31 Oil Filter Removal 4 Clean oil filter mounting base and coat oil filter seal Figure 31 wi...

Page 28: ... air cleaner case side NEVER brush off dirt Brushing will force dirt into the fibers Replace the paper filter element if it is excessively dirty 3 Clean foam element in warm soapy water or nonflammable solvent Rinse and dry thoroughly Dip the element in clean engine oil and completely squeeze out the excess oil from the element before installing Figure 32 Engine Air Cleaner DANGER DO NOT use gasol...

Page 29: ...cle L14 30R CON2 Receptacle L6 20R CON3 Receptacle L5 30R CON4 5 Receptacle 5 20R CB UPM 2 35A CB1 CP 32E 30N 30A CB2 CP 32E 20N 20A CB3 CP31E 30N 30A CB4 5 CP 31E 15N 20A SW1 Idle Control Switch SW2 Operation Switch SW3 Starter Switch RC Idle Control Device S Idle Control Solenoid RY Relay F1 F2 Fuse C Capacitor Wiring Color Code Symbol Color Symbol Color B BLACK R RED L BLUE W WHITE BR BROWN Y Y...

Page 30: ...rk plug and compression is normal Wrong fuel type Flush fuel system and replace with correct type of fuel Water or dust in fuel system Flush fuel system Air cleaner dirty Clean or replace air cleaner Difficult to start Fuel is available SPARK is present at the spark plug and compression is low Suction exhaust valve stuck or protruded Reseat valves Piston ring and or cylinder worn Replace piston ri...

Page 31: ...defective Replace ignition coil Engine overheats Spark plug heat value improper Replace with correct type of spark plug Incorrect type of fuel Replace with correct type of fuel Cooling fins dirty Clean cooling fins Rotational speed fluctuates Governor adjusted correctly Adjust governor Governor spring defective Replace governor spring Fuel flow restricted Check entire fuel system for leaks or clog...

Page 32: ...will not turn on NO LOAD Defective circuit breaker Replace circuit breaker Circuit breaker will turn on LOADED but trips immediately Overload Condition Reduce load or replace breaker Load circuit is shorted Check load circuit for short Does not accelerate from low to high NO LOAD Stuck solenoid Check solenoid Bad Idle control switch Check or replace idle control switch Does not accelerate from low...

Page 33: ...GA9 7HE 60 hz GENERATOR operation and parts manual rev 1 04 29 10 page 33 notes ...

Page 34: ... not guarantee the availability of the parts listed NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order QTY Column Numbers used Item quantity can be indicated by a number a blank entry or A R A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry gen...

Page 35: ...6424 CIRCUIT BREAKER 1p 30a 1 0601806423 CIRCUIT BREAKER 1p 20a 1 0601830771 IDLE CONTROL SWITCH 1 0601830799 OPERATION SWITCH 1 0602100102 START switch 2 0601802137 FUSE 2 a9924800104 CAP FUEL STRAINER FUEL tANK 2 16910ZE8015 FILTER COMP FUEL FUEL PUMP 1 0602125032 GAUGE FUEL 2 0805083204 SUSPENSION RUBBER 2 7605419004A SUSPENSION RUBBER 3 9807952876 SPARK PLUG BPR5ES NKG 3 154000ZJ100 CARTRIDGE ...

Page 36: ...V 15A GR PRISE DE TERRE AC CIRCUIT BREAKER INTERRUPTEUR DE COURANT PRINCIPAL NEUTRAL BONDED TO FRAME NEUTRE MIS A LA MASSE A LA CARCASSE DU MOTEUR 211052 120 V OFF GAC 2 2H POWERED by Honda Engines 120V 15A GR PRISE DE TERRE AC CIRCUIT BREAKER INTERRUPTEUR DE COURANT PRINCIPAL NEUTRAL BONDED TO FRAME NEUTRE MIS A LA MASSE A LA CARCASSE DU MOTEUR 211052 120 V OFF GAC 2 2H POWERED by Honda Engines 1...

Page 37: ...00004 DECAL WARNING START FIRES 1 S N 5619690 AND ABOVE M90420000 5 A9504000014 DECAL DANGER EXHAUST GASES 1 A90400001 6 A6561000003 DECAL MQ LOGO 9700 STRIPE 2 A66100000 7 7810680104 DECAL FUEL DRAIN 1 S 3060 8 0820650604 DECAL DANGER EXPLOSIVE GASES 1 9 8700611524 DECAL CAUTION OIL LEVEL GAUGE 1 S 4926B 10 1630645004 DECAL OIL DRAIN 1 S 1403 11 D9531100104 DECAL DANGER ELECTROCUTION 1 D93110010 ...

Page 38: ...page 38 GA9 7HE 60 hz gENERATOR operation and parts manual rev 1 04 29 10 GA9 7HE GENERATOR ASSY ...

Page 39: ... SET BOLT ROTOR 1 4 0801086104 SET WASHER BEARING 1 5 0040010000 WASHER LOCK 1 6 A6136000103 ARMATURE ASSY 1 7 A6155100102 END BRACKET 1 8 A6155000002 END BRACKET 1 9 A6133300003 COVER STATOR 1 10 A6133500004 SET BOLT STATOR 4 11 0040008000 WASHER LOCK 4 12 0401450080 WASHER FLAT 4 REPLACES P N 0041208000 13 7871329514 GROMMET 1 14 A6155400104 COVER BEARING 1 15 0027105012 MACHINE SCREW 3 16 01100...

Page 40: ...page 40 GA9 7HE 60 hz gENERATOR operation and parts manual rev 1 04 29 10 GA9 7HE CONTROL BOX ASSY ...

Page 41: ...ECEPTACLE L5 30R125V 30A 1 18 0601812598 RECEPTACLE 5 20R GF53OEM 120V 20A 2 S N 5609992 AND BELOW 18 0601814013 RECEPTACLE 5 20R GF20LA 120V 20A 2 S N 5609993 AND ABOVE 19 0021004010 MACHINE SCREW 10 19A OEMAA8 HEX NUT 1 REPLACES P N 0207004000 20 0601806425 CIRCUIT BREAKER 2P 250V 30A 1 21 0601806036 CIRCUIT BREAKER 2P 250V 20A 1 22 0601806424 CIRCUIT BREAKER 1P 250V 30A 1 23 0601806423 CIRCUIT ...

Page 42: ...page 42 GA9 7HE 60 hz gENERATOR operation and parts manual rev 1 04 29 10 GA9 7HE PIPE FRAME ASSY ...

Page 43: ...T 2 14A 0207010000 HEX NUT 2 15 0012308030 HEX HEAD BOLT 2 16 A6425400303 BRACKET 1 S N 5615977 AND BELOW 16 A6425400313 BRACKET 1 S N 5615978 5617959 16 A6425400323 BRACKET 1 S N 5617960 AND ABOVE 16 1 A6498200004 LINING 1 17 0017106016 HEX HEAD BOLT 8 18 A6332300204 COVER 1 UP TO S N 5617959 19 0017106016 HEX HEAD BOLT 4 UP TO S N 5617959 20 A6418400304 AIR GUIDE 1 21 0017106016 HEX HEAD BOLT 2 ...

Page 44: ...page 44 GA9 7HE 60 hz gENERATOR operation and parts manual rev 1 04 29 10 HONDA GX610K1VD U1VD AIR CLEANER ASSY ...

Page 45: ...0ZJ1840 CASE COMP AIR CLEANER 1 USE UP TO S N 1077169 4 17229ZJ1840 CASE COMP AIR CLEANER 1 USE FROM S N 1077170 5 17229ZJ1840 SEAL AIR CLEANER CASE 1 6 17230ZJ1840 COVER ASSY AIR CLEANER 1 6 17230ZJ1840 COVER ASSY AIR CLEANER 1 6 17230ZJ1841 COVER ASSY AIR CLEANER 1 7 17233ZJ1840 SEAL AIR CLEANER COVER 1 8 17234ZJ1840 PLATE AIR CLEANER SETTING 1 9 17238JZ4830 COLLAR A AIR CLEANER 2 10 90003ZJ1840...

Page 46: ...page 46 GA9 7HE 60 hz gENERATOR operation and parts manual rev 1 04 29 10 HONDA GX610K1VD U1VD ENGINE CAMSHAFT ASSY ...

Page 47: ...03 SPRING VALVE 2 12 14760ZJ1840 SHAFT COMP VALVE LIFTER 1 13 14764ZJ1840 SPRING VALVE LIFTER 2 14 14771ZE2000 RETAINER IN VALVE SPRING 2 15 14773ZE2000 RETAINER EX VALVE SPRING 2 16 14775ZE2010 SEAT VALVE SPRING 2 17 14781ZE2000 ROTATOR VALVE 2 18 14791ZE2010 PLATE PUSH ROD GUIDE 2 19 90005896000 BOLT FLANGE 5X16 1 20 90012ZE0010 BOLT PIVOT 8MM 4 21 90206ZE1000 NUT PIVOT ADJ 4 22 90446357000 WASH...

Page 48: ...page 48 GA9 7HE 60 hz gENERATOR operation and parts manual rev 1 04 29 10 HONDA GX610K1VD U1VD ENGINE CARBURETOR ASSY ...

Page 49: ...A INCLUDES ITEMS W 6 16015ZJ1W01 CHAMBER SET FLOAT 1 7 16016ZJ1010 SCREW SET 1 8 16024124760 SCREW SET DRAIN 1 9 16028ZG8000 SCREW SET 1 10 16100ZJ0881 CARBURETOR ASSY BG21N A 1 USE UP TO S N 2014887 INCLUDES ITEMS W 10 16100ZJ0911 CARBURETOR ASSY BG21Q A 1 USE FROM S N 2014888 INCLUDES ITEMS W 10 16100ZJ0911 CARBURETOR ASSY BG21Q A 1 USE UP TO S N 1006893 INCLUDES ITEMS W 10 16100ZJ0912 CARBURETO...

Page 50: ...page 50 GA9 7HE 60 hz gENERATOR operation and parts manual rev 1 04 29 10 HONDA GX610K1VD U1VD ENGINE CARBURETOR ASSY ...

Page 51: ...T AIR CLEANER 1 20 17410ZJ1840 ELBOW COMP AIR CLEANER 1 INCLUDES ITEMS W 21 90314ZJ1840 NUT INSERT 6 MM 2 22 90682959661 CLIP B CABLE 1 23 91402ZJ1841 CLIP PURSE LOCK 1 24 938920401418 SCREW WASHER 4X12 4 25 938920501218 SCREW WASHER 5X12 2 26 9500202080 CLIP TUBE B8 1 27 958010612000 BOLT FLANGE 6X120 2 28 99201ZG80880 JET SET MAIN 88 1 28 99201ZG80900 JET SET MAIN 90 HIGH ALTITUDE 1 28 99201ZG80...

Page 52: ...page 52 GA9 7HE 60 hz gENERATOR operation and parts manual rev 1 04 29 10 HONDA GX610K1VD U1VD ENGINE CONTROL ASSY ...

Page 53: ...01 4 16550ZJ1842 ARM COMP GOVERNOR 1 5 16555ZJ1840 ROD GOVERNOR 1 6 16561ZJ1850 SPRING GOVERNOR MANUAL 1 7 16562ZJ1840 SPRING THROTTLE RETURN 1 8 16584883300 SPRING CONTROL ADJUSTING 2 9 16611ZJ1840 ROD CHOKE CONTROL 1 10 16628ZJ1850 ROD CHOKE KNOB 1 11 17951921030 KNOB CHOKE 1 12 17957ZV4000 BUSH LINKAGE 1 13 90014952000 BOLT FLANGE 6X14 2 14 90015ZE3790 BOLT GOVERNOR ARM 1 15 92301050250A BOLT R...

Page 54: ...page 54 GA9 7HE 60 hz gENERATOR operation and parts manual rev 1 04 29 10 HONDA GX610K1VD U1VD ENGINE CRANKCASE COVER ASSY ...

Page 55: ...5411ZJ1840 BASE OIL FILTER 1 11 15427ZJ1000 SCREEN OIL FILTER 1 12 15655ZJ1861 GAUGE COMP OIL LEVEL 1 13 16510ZJ1840 GOVERNOR ASSY 1 INCLUDES ITEMS W 14 16511ZJ1840 WEIGHT GOERNOR 3 15 16512ZJ1840 HOLDER GOVERNOR WEIGHT 1 16 16513ZE2000 PIN GOVERNOR WEIGHT 3 17 16531Z0A000 SLIDER GOVERNOR 1 UP TO S N 2017181 17 16531ZE2000 SLIDER GOVERNOR 1 FROM S N 2017182 17 16531Z0A000 SLIDER GOVERNOR 1 20 9001...

Page 56: ...page 56 GA9 7HE 60 hz gENERATOR operation and parts manual rev 1 04 29 10 HONDA GX610K1VD U1VD ENGINE CRANKSHAFT ASSY ...

Page 57: ...1 04 29 10 page 57 HONDA GX610K1VD U1VD ENGINE CRANKSHAFT ASSY NO PART NO PART NAME QTY REMARKS 1 13310ZJ1880 CRANKSHAFT COMP 1 2 90401ZJ1000 WASHER CRANKSHAFT THRUST 1 GX610K1VD Model GA9 7HE DEC 2003 AND BELOW GX610U1VD Model GA9 7HE APRIL 2008 AND ABOVE ...

Page 58: ...page 58 GA9 7HE 60 hz gENERATOR operation and parts manual rev 1 04 29 10 HONDA GX610K1VD U1VD ENGINE CYLINDER BARREL ASSY ...

Page 59: ...9 35480ZJ1841 SWITCH ASSY OIL LEVEL 1 USE UP TO S N 1068428 9 35480ZJ1842 SWITCH ASSY OIL LEVEL 1 USE FROM S N 1068429 12 90029888000 BOLT FLANGE 6X16 2 13 90031ZE1000 BOLT FLANGE 6X32 2 14 91001ZJ1841 BEARING NEEDLE 8X12 7X11 1 1 15 91002ZJ1841 BEARING NEEDLE 8X12X10 1 16 91201ZE9003 OIL SEAL 8X14X5 1 17 91201ZJ1841 OIL SEAL 38X58X9 1 18 91302MB6830 O RING 13X3 0 1 19 91353671004 O RING 14MM 1 20...

Page 60: ...page 60 GA9 7HE 60 hz gENERATOR operation and parts manual rev 1 04 29 10 HONDA GX610K1VD U1VD ENGINE CYLINDER HEAD ASSY ...

Page 61: ...ZJ1840 COVER HEAD 1 9 12314ZJ1840 COVER HEAD FILLER 1 10 12391ZE2020 PACKING HEAD COVER 2 11 15611MB0000 CAP OIL FILLER 1 12 15625ZJ1840 PACKING OIL FILLER CAP 1 13 17101ZJ1840 MANIFOLD INTAKE 1 14 17151ZJ1841 GASKET INTAKE MANIFOLD 2 15 18333ZE3800 GASKET EXHAUST PIPE 2 16 19682ZJ1840 SHROUD HEAD 2 17 90011ZJ1841 BOLT SOCKET 8X45 4 18 90014ZE2000 BOLT HEAD COVER 2 19 90014952000 BOLT FLANGE 6X14 ...

Page 62: ...page 62 GA9 7HE 60 hz gENERATOR operation and parts manual rev 1 04 29 10 HONDA GX610K1VD U1VD ENGINE FAN COVER ASSY ...

Page 63: ...A RECOIL STARTER 1 11 28492ZJ1840 STAY B RECOIL STARTER 1 12 28496ZJ1840ZB COVER RECOIL START STAY R8 RED 1 USE UP TO S N 2021866 12 28496ZJ1840ZC COVER RECOIL START STAY R280 RED 1 USE FROM S N 2021867 12 28496ZJ1840ZC COVER RECOIL START STAY R280 RED 1 13 32103ZG8000 BRACKET WIRE HARNESS CLIP 1 14 33713GC2000 COLLAR B TAILLIGHT 6 15 34150ZJ1841 ALERT UNIT OIL 1 USE UP TO S N 2049759 15 34150ZJ18...

Page 64: ...page 64 GA9 7HE 60 hz gENERATOR operation and parts manual rev 1 04 29 10 HONDA GX610K1VD U1VD ENGINE FLYWHEEL ASSY ...

Page 65: ...ARTER 1 4 28452ZJ1811 GRID SCREEN 1 5 28453ZJ1801 SPACER STARTER PULLEY MT 1 6 28454ZJ1801 HOLDER SCREEN GRID 1 8 31110ZJ1850 FLYWHEEL COMP 1 9 90013ZJ1800 BOLT UBS 12X28 1 10 90201ZG3000 NUT FLANGE 20MM 1 11 90401ZG3000 WASHER 20MM 1 12 90741ZE2000 KEY SPECIAL WOODRUFF 25X18 1 14 957010801600 BOLT FLANGE 8X16 3 GX610K1VD Model GA9 7HE DEC 2003 AND BELOW GX610U1VD Model GA9 7HE APRIL 2008 AND ABOV...

Page 66: ...page 66 GA9 7HE 60 hz gENERATOR operation and parts manual rev 1 04 29 10 HONDA GX610K1VD U1VD ENGINE IGNITION COIL ASSY ...

Page 67: ...NCLUDES ITEM W 7 31740ZJ1851 DOIDE ASSY ENGINE STOP 1 USE UP TO S N 1065525 7 31740ZJ1852 DOIDE ASSY ENGINE STOP 1 USE FROM S N 1065526 8 63312ZA7000 GROMMET TOOL 9 90031ZE1000 BOLT FLANGE 6X32 2 11 90031ZE1000 BOLT FLANGE 6X32 2 15 957010600800 BOLT FLANGE 6X8 1 16 32763PA0000 CLAMP CORD 1 17 31630ZJ0881 COIL ASSY CHARGE 12V 3A 1 19 30500ZJ1841 COIL ASSY IGNITION 1 USE UP TO S N 2018565 19 30500Z...

Page 68: ...page 68 GA9 7HE 60 hz gENERATOR operation and parts manual rev 1 04 29 10 HONDA GX610K1VD U1VD ENGINE PISTON ASSY ...

Page 69: ...841 RING SET PISTON 0 75 OPTIONAL 2 FROM S N 107752 1 13013Z5H004 RING SET PISTON 0 75 OPTIONAL 1 UP TO S N 1026786 2 13101ZJ1840 PISTON STD 2 2 13102ZJ1840 PISTON 0 25 2 2 13102ZJ1840 PISTON 0 25 2 UP TO S N 1077252 2 13102ZJ1841 PISTON 0 25 2 FROM S N 1077253 2 13103ZJ1840 PISTON 0 50 2 2 13103ZJ1841 PISTON 0 50 2 USE UP TO S N 1026786 2 13103ZJ1840 PISTON 0 50 2 USE FROM S N 1077252 2 13104ZJ18...

Page 70: ...page 70 GA9 7HE 60 hz gENERATOR operation and parts manual rev 1 04 29 10 HONDA GX610K1VD U1VD ENGINE RECOIL STARTER ASSY ...

Page 71: ...ER R280 RED 1 3 28421ZE3W01 PULLEY RECOIL STARTER 1 4 28422ZE2W01 RATCHET STARTER 2 5 28441ZE2W01 SPRING FRICTION 1 6 28442ZE2W01 SPRING STARTER RETURN 1 7 28443ZE2W01 SPRING RATCHET 2 8 28444ZE2W01 RETAINER SPRING 1 9 28445ZE2W01 HOLDER SPRING 1 10 28461ZE2W01 GRIP STARTER 1 11 28462ZE3W01 ROPE RECOIL STARTER 1 13 90004ZE2W01 SCREW CENTER 1 14 9405006070 NUT FLANGE 6X10 3 GX610K1VD Model GAC9 7HZ...

Page 72: ...page 72 GA9 7HE 60 hz gENERATOR operation and parts manual rev 1 04 29 10 HONDA GX610K1VD U1VD ENGINE MUFFLER ASSY ...

Page 73: ...RT NAME QTY REMARKS 2 18310ZJ1013 MUFFLER COMP 1 3 18321ZJ1003 PROTECTOR MUFFLER 1 5 18338ZJ1841 STAY MUFFLER 1 6 18396ZJ1003 BAND ASSY 1 7 957010600800 BOLT FLANGE 6X8 6 8 957010801400 BOLT FLANGE 8X14 4 9 957010802000 BOLT FLANGE 8X20 4 10 18330ZJ1841 PIPE COMP EX HIGH R 1 11 18355ZJ1003 ARRESTER SPARK 1 12 90009ZJ1801 SCREW 1 ...

Page 74: ...page 74 GA9 7HE 60 hz gENERATOR operation and parts manual rev 1 04 29 10 HONDA GX610K1VD U1VD ENGINE AUTO THROTTLE ASSY ...

Page 75: ...RT NO PART NAME QTY REMARKS 1 36337ZJ1840 PLATE SOLENOID 1 2 36350ZJ1841 SOLENOID ASSY ROTARY 1 3 90202ZJ1840 NUT SPECIAL CAP 2 4 90654SA4003 CLIP WIRE HARNESS 6MM WHITE 2 5 90686459711 PURSE LOCK 8MM 2 6 91402ZJ1841 CLIP PURSE LOCK 1 HONDA GX610K1VD U1VD ENGINE AUTO THROTTLE ASSY ...

Page 76: ...page 76 GA9 7HE 60 hz gENERATOR operation and parts manual rev 1 04 29 10 HONDA GX610K1VD U1VD ENGINE Starter motor ASSY ...

Page 77: ...04ZJ1H02 SWITCH ASSY MAGNET 1 FROM S N 1064273 6 31206ZG4801 ARMATURE COMP 1 7 31207ZJ1H01 CLUTCH OVERRUNNING 1 8 31211PH9004 BRUSH 4 9 31212PH9004 SPRING BRUSH 4 10 31213P64N01 COVER 1 11 31214PH9004 BOLT 2 12 31218P64N01 YOKE COMP 1 INCLUDES ITEM W 13 31220PH9004 NUT HEX 8 MM 1 14 31223PA0006 NUT HEX 2 15 31231PH9004 HOLDER BRUSH 1 16 31233PH9004 INSULATOR BRUSH HOLDER 1 17 31234ZJ1H01 COVER TER...

Page 78: ...page 78 GA9 7HE 60 hz gENERATOR operation and parts manual rev 1 04 29 10 HONDA GX610K1VD U1VD ENGINE FUEL PUMP ASSY ...

Page 79: ... 1 USE UP TO S N 1013142 4 16852ZJ1841 TUBE B FUEL 1 USE FROM S N 1072338 5 16882ZJ1840 TUBE DIAPHRAGM 1 6 16910ZE8015 STRAINER COMP FUEL 1 7 19111MF5000 GROMMET RESERVE TANK 1 8 90014952000 BOLT FLANGE 6X14 1 9 90617SA0003 CLIP WIRE HARNESS 1 10 91601ZJ1840 GROMMET PUMP STAY 1 11 938940601600 SCREW WASHER 6X16 2 12 9500202080 CLIP TUBE B8 1 13 9500202100 CLIP TUBE B10 1 14 9500250000 CLIP TUBE C9...

Page 80: ...page 80 GA9 7HE 60 hz gENERATOR operation and parts manual rev 1 04 29 10 HONDA GX610K1VD U1VD ENGINE RECTIFER ASSY ...

Page 81: ...GA9 7HE 60 hz GENERATOR operation and parts manual rev 1 04 29 10 page 81 HONDA GX610K1VD U1VD ENGINE RECTIFER ASSY NO PART NO PART NAME QTY REMARKS 1 31620881A02 RECTIFER ASSY REGULATOR 1 ...

Page 82: ...page 82 GA9 7HE 60 hz gENERATOR operation and parts manual rev 1 04 29 10 HONDA GX610K1VD U1VD ENGINE DECALS ASSY ...

Page 83: ...N 2017952 2 87152ZJ0010 LABEL SPECIFICATION GX610 1 USE UP TO S N 2017953 2 87152ZJ0010 LABEL SPECIFICATION GX610 1 3 87532ZH8810 MARK OIL ALERT EXTERNAL 1 4 87106737J00 MARK FUEL WARNING 1 5 87539737J00 MARK HEAT CAUTION 1 6 87561733J00 MARK EXHAUST WARNING 1 7 87516ZH7000 MARK OPERATOR CAUTION ENGLISH 1 USE UP TO S N 1036507 7 87516ZH7010 MARK OPERATOR CAUTION ENGLISH 1 USE FROM S N 1036508 7 87...

Page 84: ...page 84 GA9 7HE 60 hz gENERATOR operation and parts manual rev 1 04 29 10 HONDA GX610K1VD U1VD ENGINE TOOL KIT ...

Page 85: ...e 85 HONDA GX610K1VD U1VD ENGINE TOOL KIT NO PART NO PART NAME QTY REMARKS 1 89000ZE1000 TOOL KIT 1 INCLUDES ITEMS W 2 89218ZE1000 WRENCH COMP SPARK PLUG 1 3 89219805000 HANDLE BOX WRENCH 1 4 9900110120 SAPNNER 10X12 1 5 9900114170 SAPNNER 14X17 1 6 9900802300 BAG TOOL 1 ...

Page 86: ...r products h Items purchased in kits 7 The sender will be notified of any material received that is not acceptable 8 Such material will be held for five working days from notification pending instructions If a reply is not received within five days the material will be returned to the sender at his expense 9 Credit on returned parts will be issued at dealer net price at time of the original purcha...

Page 87: ...GA9 7HE 60 hz GENERATOR operation and parts manual rev 1 04 29 10 page 87 notes ...

Page 88: ...or the information published in this publication at any time without notice and without incurring any obligations UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave Carson CA 90746 Contact mq multiquip com Tel 800 421 1244 Fax 800 537 3927 800 427 1244 310 537 3700 Fax 800 672 7877 Fax 310 637 3284 Mayco Parts Warranty Department 800 306 2926 310 537 3700 Fax 800 672 ...